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TRIUMPH 955 Factory Service Repair Manual 1997-2006

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🏷️ Basic Information Identification Make: Triumph Model: 955 (T595/955i) Codes Internal Model Code: T595 / T599 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and professional motorcycle mechanics. Competitive Analysis Value Proposition: Provides factory-level repair information at a fraction of the cost of dealership services or physical manual purchases with shipping. Key Features Instruction Format: Step-by-step numbered instructions with detailed substeps. Visual Guidance: Hundreds of photos, illustrations, and enlarged inset diagrams. Critical Information: Notes, cautions, and warnings integrated throughout for safety and accuracy. Navigation: Numbered table of contents for quick information retrieval. Electrical Focus: Dedicated troubleshooting and detailed wiring diagrams for electrical systems. Digital Convenience: Instant download, no shipping delays or costs, accessible on all PC-based Windows and Mac operating systems. 📋 Manual Details Coverage Areas Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Styles Covered: All styles (Speed Triple, Daytona, Tiger) Page Count Total Pages: 410 Manual Type Type: Factory Service Workshop Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete Engine Overhaul, Assembly, Disassembly, Tuning Transmission: Gearbox Removal, Inspection, Repair, Clutch Service Fuel System: Fuel Injection System (EFI) Diagnosis and Repair, Fuel Pump, Injectors, Pressure Regulator Ignition System: Ignition Coils, ECU, Sensors, Timing Cooling System: Radiator, Hoses, Thermostat, Fan Operation Exhaust System: Exhaust Manifold, Mufflers, Catalytic Converter (if applicable) Electrical System: Wiring Diagrams, Battery, Charging System, Lighting, Starter Motor, ECU Diagnostics, Troubleshooting Suspension: Front Fork (Telescopic, Inverted), Rear Shock Absorber, Linkages, Bushings, Spring Preload Adjustment Brakes: Hydraulic System, Calipers, Master Cylinders, Brake Pads, Discs, Bleeding Procedures Wheels And Tires: Wheel Bearings, Tire Specifications, Balancing, Mounting Frame And Bodywork: Chassis Inspection, Fairings, Seat Removal, Handlebar Adjustment Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Replacement Troubleshooting: Diagnostic Procedures for Common Issues, Electrical Fault Finding Repair: Step-by-step repair instructions for all major components Rebuilds: Complete engine and transmission rebuild procedures Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format Quality: High-resolution PDF, ensuring clarity of text and images Print Quality Printability: All pages are printable, allowing users to create physical copies of specific sections or the entire manual. Binding Type Binding: N/A (Digital download, user prints and binds as desired) Paper Type Paper Type Recommendation: Recommended for printing on durable paper for workshop use ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-Cylinder, 12-Valve, DOHC Displacement: 955 cc (58.0 cu in) Performance Bore X Stroke: 74.0 mm x 74.4 mm (approximate, check specific model variant) Compression Ratio: 11.3:1 (typical for this engine family) Fuel System Fuel Delivery: Fuel Injection (Sequential Electronic Fuel Injection - SEFI) Fuel Type: Unleaded gasoline, 95 RON minimum (Premium unleaded recommended) Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type Specification: SAE 10W/40, API SG/SH/SJ rated, JASO MA compliant motorcycle oil (e.g., Castrol Power 1 Racing 4T 10W-40) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual gearbox Features Clutch Type: Wet, multi-plate, cable-actuated (typically) Fluid Specifications Transmission Oil Type: Use engine oil meeting JASO MA specification (same as engine oil) Transmission Oil Capacity: Approximately 3.0 liters (check manual for exact capacity during rebuild/fill) 📐 Dimensions Exterior Wheelbase: Varies by model (e.g., ~1420 mm for Speed Triple, ~1435 mm for Daytona) Weights Dry Weight: Varies by model (e.g., ~197 kg for Speed Triple, ~205 kg for Daytona) 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle safety ratings are not standardized like automobiles; refer to manufacturer's safety features). Active Features Braking System: Disc brakes front and rear, often with optional ABS on later models or specific variants. Passive Features Lighting: Halogen headlights, LED taillights (model dependent) 💡 Technology Features Infotainment Infotainment System: N/A (These models primarily focus on performance and mechanicals, lacking advanced infotainment systems). Driver Assistance ABS: Optional on certain models/years, beneficial for enhanced braking safety. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil And Filter Change: Every 6,000 miles or 12 months, whichever comes first. Air Filter Inspection: Every 6,000 miles. Spark Plug Replacement: Every 12,000 miles or 24 months. Valve Clearance Check: Every 12,000 miles or 24 months. Coolant Flush And Replace: Every 24,000 miles or 48 months. Brake Fluid Flush And Replace: Every 24 months, regardless of mileage. Fluid Specifications Coolant Type: Ethylene glycol-based, permanent antifreeze/coolant (e.g., Triumph Coolant, or equivalent meeting BS 6580 standard) Brake Fluid Type: DOT 4 (or DOT 5.1 if specified for ABS models) Known Issues Stator Failure: A common issue across many Triumphs of this era, leading to battery charging problems. Replacement is a frequent repair. Fuel Pressure Regulator: Can sometimes become a point of failure, affecting fuel delivery and performance. Camchain Tensioner: Manual adjustment or replacement of the camchain tensioner is sometimes required to prevent rattling noises. Oil Leaks: Can occur from engine casing seals or valve...
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TRIUMPH 955 Factory Service Repair Manual 1997-2006
🏷️ Basic Information
Identification
Make:
Triumph
Model:
955 (T595/955i)
Codes
Internal Model Code:
T595 / T599
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and professional motorcycle mechanics.
Competitive Analysis
Value Proposition:
Provides factory-level repair information at a fraction of the cost of dealership services or physical manual purchases with shipping.
Key Features
Instruction Format:
Step-by-step numbered instructions with detailed substeps.
Visual Guidance:
Hundreds of photos, illustrations, and enlarged inset diagrams.
Critical Information:
Notes, cautions, and warnings integrated throughout for safety and accuracy.
Navigation:
Numbered table of contents for quick information retrieval.
Electrical Focus:
Dedicated troubleshooting and detailed wiring diagrams for electrical systems.
Digital Convenience:
Instant download, no shipping delays or costs, accessible on all PC-based Windows and Mac operating systems.
📋 Manual Details
Coverage Areas
Model Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Styles Covered:
All styles (Speed Triple, Daytona, Tiger)
Page Count
Total Pages:
410
Manual Type
Type:
Factory Service Workshop Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Overhaul, Assembly, Disassembly, Tuning
Transmission:
Gearbox Removal, Inspection, Repair, Clutch Service
Fuel System:
Fuel Injection System (EFI) Diagnosis and Repair, Fuel Pump, Injectors, Pressure Regulator
Ignition System:
Ignition Coils, ECU, Sensors, Timing
Cooling System:
Radiator, Hoses, Thermostat, Fan Operation
Exhaust System:
Exhaust Manifold, Mufflers, Catalytic Converter (if applicable)
Electrical System:
Wiring Diagrams, Battery, Charging System, Lighting, Starter Motor, ECU Diagnostics, Troubleshooting
Suspension:
Front Fork (Telescopic, Inverted), Rear Shock Absorber, Linkages, Bushings, Spring Preload Adjustment
Brakes:
Hydraulic System, Calipers, Master Cylinders, Brake Pads, Discs, Bleeding Procedures
Wheels And Tires:
Wheel Bearings, Tire Specifications, Balancing, Mounting
Frame And Bodywork:
Chassis Inspection, Fairings, Seat Removal, Handlebar Adjustment
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Replacement
Troubleshooting:
Diagnostic Procedures for Common Issues, Electrical Fault Finding
Repair:
Step-by-step repair instructions for all major components
Rebuilds:
Complete engine and transmission rebuild procedures
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clarity of text and images
Print Quality
Printability:
All pages are printable, allowing users to create physical copies of specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital download, user prints and binds as desired)
Paper Type
Paper Type Recommendation:
Recommended for printing on durable paper for workshop use
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-Cylinder, 12-Valve, DOHC
Displacement:
955 cc (58.0 cu in)
Performance
Bore X Stroke:
74.0 mm x 74.4 mm (approximate, check specific model variant)
Compression Ratio:
11.3:1 (typical for this engine family)
Fuel System
Fuel Delivery:
Fuel Injection (Sequential Electronic Fuel Injection - SEFI)
Fuel Type:
Unleaded gasoline, 95 RON minimum (Premium unleaded recommended)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type Specification:
SAE 10W/40, API SG/SH/SJ rated, JASO MA compliant motorcycle oil (e.g., Castrol Power 1 Racing 4T 10W-40)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Features
Clutch Type:
Wet, multi-plate, cable-actuated (typically)
Fluid Specifications
Transmission Oil Type:
Use engine oil meeting JASO MA specification (same as engine oil)
Transmission Oil Capacity:
Approximately 3.0 liters (check manual for exact capacity during rebuild/fill)
📐 Dimensions
Exterior
Wheelbase:
Varies by model (e.g., ~1420 mm for Speed Triple, ~1435 mm for Daytona)
Weights
Dry Weight:
Varies by model (e.g., ~197 kg for Speed Triple, ~205 kg for Daytona)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle safety ratings are not standardized like automobiles; refer to manufacturer's safety features).
Active Features
Braking System:
Disc brakes front and rear, often with optional ABS on later models or specific variants.
Passive Features
Lighting:
Halogen headlights, LED taillights (model dependent)
💡 Technology Features
Infotainment
Infotainment System:
N/A (These models primarily focus on performance and mechanicals, lacking advanced infotainment systems).
Driver Assistance
ABS:
Optional on certain models/years, beneficial for enhanced braking safety.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 6,000 miles or 12 months, whichever comes first.
Air Filter Inspection:
Every 6,000 miles.
Spark Plug Replacement:
Every 12,000 miles or 24 months.
Valve Clearance Check:
Every 12,000 miles or 24 months.
Coolant Flush And Replace:
Every 24,000 miles or 48 months.
Brake Fluid Flush And Replace:
Every 24 months, regardless of mileage.
Fluid Specifications
Coolant Type:
Ethylene glycol-based, permanent antifreeze/coolant (e.g., Triumph Coolant, or equivalent meeting BS 6580 standard)
Brake Fluid Type:
DOT 4 (or DOT 5.1 if specified for ABS models)
Known Issues
Stator Failure:
A common issue across many Triumphs of this era, leading to battery charging problems. Replacement is a frequent repair.
Fuel Pressure Regulator:
Can sometimes become a point of failure, affecting fuel delivery and performance.
Camchain Tensioner:
Manual adjustment or replacement of the camchain tensioner is sometimes required to prevent rattling noises.
Oil Leaks:
Can occur from engine casing seals or valve cover gaskets over time.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United Kingdom
Model Evolution
Original Launch Year:
1994 (Triumph Daytona 900 superseded by T595/955i)
T595 Introduction:
Introduced in 1997 as the Daytona T595, it evolved into the 955i in 1999, receiving engine and styling updates.
Engine Development:
The 955cc inline-triple engine was a key development for Triumph, offering a distinctive torque curve and character.
Production
Manufacturing Location:
Hinckley, Leicestershire, United Kingdom
🏆 Awards & Recognition
Recognitions
Critical Acclaim:
The 955i engine and chassis received positive reviews for their performance and handling, establishing Triumph as a strong contender in the sportbike and naked bike segments.
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