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BMW K1200 K1200RS 1997 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 1997 Product Name: BMW K1200 K1200RS 1997 Full Service Repair Manual Codes Vehicle Chassis Code: K589 👋 Introduction Market Position Positioning: The BMW K1200RS of this era was positioned as a premium sport-touring motorcycle, offering a blend of performance, comfort, and advanced technology. Competitive Analysis Competitors: Competed with other high-performance touring motorcycles from brands like Honda (ST1100), Yamaha (FJ1200), and Kawasaki (GTR1000). Key Features Engine Layout: Four-cylinder boxer engine, a distinctive BMW characteristic, offering a low center of gravity and smooth power delivery. Chassis Design: Paralever single-sided swingarm and Telelever front suspension (on later models, likely included in service procedures for this year) for refined handling. Technology: ABS II anti-lock braking system (optional but common), electronic fuel injection. Value Proposition Manual Value: This manual is invaluable for owners seeking to perform their own maintenance and repairs, saving significant costs and ensuring proper upkeep of a sophisticated German motorcycle. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Digital (likely PDF) Page Count Page Count: Extensive (exact number not specified, but described as 'very detailed') 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, inspection, tuning, and troubleshooting of the 4-cylinder boxer engine. Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, pressure regulator, and tank maintenance. Ignition System: Ignition coil diagnosis, spark plug specifications, timing adjustments, and ECU interaction. Transmission: Clutch operation, gearbox disassembly, assembly, lubrication, and shift mechanism adjustments. Drivetrain: Shaft drive system, universal joints, final drive housing, and maintenance procedures. Suspension: Front fork (including ABS II if equipped) overhaul, rear monoshock replacement, linkage maintenance, and adjustment procedures. Brakes: Hydraulic brake system, ABS II (if equipped) component testing and replacement, fluid bleeding, pad and disc replacement. Electrical System: Wiring diagrams, component testing (lights, starter, alternator, battery), fuse box layout, and ECU diagnostics. Cooling System: Radiator, fan, thermostat, coolant flush and fill procedures, and leak detection. Exhaust System: Muffler and pipe replacement, gasket inspection, and catalytic converter (if applicable) information. Bodywork: Fairing removal and installation, seat maintenance, fuel tank removal, and general body panel repairs. Instrumentation: Dashboard diagnostics, indicator light functions, and speedometer/tachometer troubleshooting. Chassis And Frame: Frame inspection, bolt torque specifications, and steering head bearing maintenance. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, and general upkeep. Repair: Detailed step-by-step repair instructions for all major components and systems. Rebuilding: Comprehensive instructions for rebuilding engine components, transmissions, and suspension units. Refurbishment: Guidance on restoring and refurbishing worn or damaged parts. Troubleshooting: Diagnostic flowcharts and common problem identification for electrical and mechanical issues. Diagnostics: Procedures for diagnosing faults using visual inspection, test equipment, and diagnostic codes (if applicable). Wiring Diagrams: Detailed electrical schematics for all vehicle systems. Torque Specifications: Precise torque values for all critical fasteners. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: Likely PDF, optimized for digital viewing and printing. Print Quality Quality: High-resolution scans or professionally typeset for clear diagrams and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, flat-four boxer engine Displacement: 1171 cc Bore X Stroke: 77.6 mm x 63.7 mm Compression Ratio: 10.0:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 100 hp @ 6,750 rpm (specifications may vary slightly) Torque: Approx. 115 Nm (85 lb-ft) @ 5,750 rpm (specifications may vary slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic 2.2) Fuel Type: Unleaded gasoline, minimum 91 octane (RON + MON)/2 Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Type: 5-speed manual gearbox Clutch: Hydraulically actuated, multi-plate wet clutch Features Drive Type: Shaft drive to rear wheel 📐 Dimensions Exterior Length: Approx. 2,240 mm (88.2 in) Width: Approx. 930 mm (36.6 in) (including mirrors) Height: Approx. 1,330 mm (52.4 in) (seat height) Weights Dry Weight: Approx. 240 kg (529 lbs) Wet Weight: Approx. 265 kg (584 lbs) (fully fueled) Fuel Capacity: 21 Liters (5.5 US gal) 🛡️ Safety Features Ratings ABS: Optional ABS II (Anti-lock Braking System) Active Features Braking System: Dual front disc brakes, single rear disc brake Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, LCD multi-function display for trip computer, fuel level, coolant temperature, and gear position. Driver Assistance ABS: Optional ABS II system, a significant safety feature for its time, offering enhanced braking control. Connectivity Diagnostics Port: Likely has a diagnostic port for connection to BMW's proprietary diagnostic tools (e.g., MoDiTec). 🔧 Maintenance Service Intervals Oil Change: Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Check: Recommended every 20,000 km (12,000 miles). Spark Plugs: Replace every 20,000 km (12,000 miles). Fluid Specifications Engine Oil: BMW recommends SAE 20W-50 motorcycle...
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BMW K1200 K1200RS 1997 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Year:
1997
Product Name:
BMW K1200 K1200RS 1997 Full Service Repair Manual
Codes
Vehicle Chassis Code:
K589
👋 Introduction
Market Position
Positioning:
The BMW K1200RS of this era was positioned as a premium sport-touring motorcycle, offering a blend of performance, comfort, and advanced technology.
Competitive Analysis
Competitors:
Competed with other high-performance touring motorcycles from brands like Honda (ST1100), Yamaha (FJ1200), and Kawasaki (GTR1000).
Key Features
Engine Layout:
Four-cylinder boxer engine, a distinctive BMW characteristic, offering a low center of gravity and smooth power delivery.
Chassis Design:
Paralever single-sided swingarm and Telelever front suspension (on later models, likely included in service procedures for this year) for refined handling.
Technology:
ABS II anti-lock braking system (optional but common), electronic fuel injection.
Value Proposition
Manual Value:
This manual is invaluable for owners seeking to perform their own maintenance and repairs, saving significant costs and ensuring proper upkeep of a sophisticated German motorcycle.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Digital (likely PDF)
Page Count
Page Count:
Extensive (exact number not specified, but described as 'very detailed')
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, inspection, tuning, and troubleshooting of the 4-cylinder boxer engine.
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, pressure regulator, and tank maintenance.
Ignition System:
Ignition coil diagnosis, spark plug specifications, timing adjustments, and ECU interaction.
Transmission:
Clutch operation, gearbox disassembly, assembly, lubrication, and shift mechanism adjustments.
Drivetrain:
Shaft drive system, universal joints, final drive housing, and maintenance procedures.
Suspension:
Front fork (including ABS II if equipped) overhaul, rear monoshock replacement, linkage maintenance, and adjustment procedures.
Brakes:
Hydraulic brake system, ABS II (if equipped) component testing and replacement, fluid bleeding, pad and disc replacement.
Electrical System:
Wiring diagrams, component testing (lights, starter, alternator, battery), fuse box layout, and ECU diagnostics.
Cooling System:
Radiator, fan, thermostat, coolant flush and fill procedures, and leak detection.
Exhaust System:
Muffler and pipe replacement, gasket inspection, and catalytic converter (if applicable) information.
Bodywork:
Fairing removal and installation, seat maintenance, fuel tank removal, and general body panel repairs.
Instrumentation:
Dashboard diagnostics, indicator light functions, and speedometer/tachometer troubleshooting.
Chassis And Frame:
Frame inspection, bolt torque specifications, and steering head bearing maintenance.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, and general upkeep.
Repair:
Detailed step-by-step repair instructions for all major components and systems.
Rebuilding:
Comprehensive instructions for rebuilding engine components, transmissions, and suspension units.
Refurbishment:
Guidance on restoring and refurbishing worn or damaged parts.
Troubleshooting:
Diagnostic flowcharts and common problem identification for electrical and mechanical issues.
Diagnostics:
Procedures for diagnosing faults using visual inspection, test equipment, and diagnostic codes (if applicable).
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Torque Specifications:
Precise torque values for all critical fasteners.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
Likely PDF, optimized for digital viewing and printing.
Print Quality
Quality:
High-resolution scans or professionally typeset for clear diagrams and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, flat-four boxer engine
Displacement:
1171 cc
Bore X Stroke:
77.6 mm x 63.7 mm
Compression Ratio:
10.0:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 100 hp @ 6,750 rpm (specifications may vary slightly)
Torque:
Approx. 115 Nm (85 lb-ft) @ 5,750 rpm (specifications may vary slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic 2.2)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON)/2
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Clutch:
Hydraulically actuated, multi-plate wet clutch
Features
Drive Type:
Shaft drive to rear wheel
📐 Dimensions
Exterior
Length:
Approx. 2,240 mm (88.2 in)
Width:
Approx. 930 mm (36.6 in) (including mirrors)
Height:
Approx. 1,330 mm (52.4 in) (seat height)
Weights
Dry Weight:
Approx. 240 kg (529 lbs)
Wet Weight:
Approx. 265 kg (584 lbs) (fully fueled)
Fuel Capacity:
21 Liters (5.5 US gal)
🛡️ Safety Features
Ratings
ABS:
Optional ABS II (Anti-lock Braking System)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, LCD multi-function display for trip computer, fuel level, coolant temperature, and gear position.
Driver Assistance
ABS:
Optional ABS II system, a significant safety feature for its time, offering enhanced braking control.
Connectivity
Diagnostics Port:
Likely has a diagnostic port for connection to BMW's proprietary diagnostic tools (e.g., MoDiTec).
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Check:
Recommended every 20,000 km (12,000 miles).
Spark Plugs:
Replace every 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil:
BMW recommends SAE 20W-50 motorcycle oil, meeting API SG/SH or higher. Consult manual for exact specifications.
Brake Fluid:
DOT 4 hydraulic brake fluid. Must be replaced every 2 years.
Coolant:
BMW Motorrad approved coolant, typically a 50/50 mix of ethylene glycol and distilled water.
Final Drive Oil:
SAE 90 hypoid gear oil. Check manual for specific BMW part number and capacity.
Known Issues
Common Problems:
Fuel pump relays can be a point of failure. ABS II sensors can sometimes be sensitive. Electrical connectors may require cleaning due to age and exposure.
Preventative Maintenance:
Regularly checking electrical connections, ensuring cooling system is free of corrosion, and timely replacement of wear items are crucial.
📚 Vehicle History
Brand Heritage
Bmw Motorcycles:
BMW has a long and storied history in motorcycle manufacturing, renowned for engineering excellence, innovation, and durability.
Model Evolution
K Series:
The K-series, introduced in the early 1980s, represented BMW's move towards more modern, inline-four cylinder (and in this case, boxer-four) engine configurations for increased performance.
K1200Rs Development:
The K1200RS was an evolution of earlier K-series models, designed for high-speed touring with a focus on rider comfort and aerodynamic protection.
Production
Production Years:
The K1200RS model was produced from 1997 to 2004.
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 1997 K1200RS are not readily available, the K-series in general was highly regarded for its performance and engineering, often praised by motorcycle publications for its capabilities in sport-touring.
Ratings
Customer Satisfaction:
Generally high due to BMW's reputation for quality and durability, though like any complex machine, maintenance is key.
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