🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1997 Codes Chassis Code: PG 👋 Introduction Market Position Segment: Compact car Target Audience: DIY enthusiasts, independent repair shops, franchise dealerships. Competitive Analysis Competitors 1997: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Nissan Sentra. Key Features Design Philosophy: Affordable, fuel-efficient, sporty styling (especially the coupe), European-inspired chassis (Chrysler's second-generation LH platform basis). Manual Advantage: Authentic factory data, often more comprehensive than aftermarket manuals, essential for accurate diagnosis and repair. 📋 Manual Details Coverage Areas Regions Covered: North America Trim Levels Covered: All (e.g., Base, SE, ES, ACR) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital (ZIP archive, likely containing PDF or scanned images) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine performance, fuel system, exhaust system, ignition system, cooling system, lubrication system, starting and charging system. Drivetrain: Manual transmission (Getrag), automatic transmission (41TE/42LE), drive axles, clutch, differentials. Chassis: Suspension (front and rear), steering system, braking system (disc and drum, ABS components). Electrical: Wiring diagrams, battery, alternator, starter, lighting system, instrument cluster, body control modules, power windows, locks, mirrors, audio system, HVAC controls, engine control module (ECM/PCM) diagnostics and pinpoint tests. Body: Exterior body panels, interior trim, doors, windows, seats, bumpers, sheet metal repair, glass replacement, weatherstripping. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling. Procedures Included Maintenance: Oil changes, filter replacements, tune-ups, fluid checks and flushes, belt and hose inspection/replacement, spark plug replacement, battery maintenance. Diagnostics: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs), specific component testing procedures, electrical system troubleshooting with pinpoint tests. Repair: Engine overhaul, transmission rebuild, brake caliper/rotor replacement, suspension component replacement, steering rack replacement, electrical component repair/replacement, body panel repair/replacement. Installation: Component replacement procedures, calibration procedures, alignment specifications. Technical Depth Depth: Comprehensive: Covers routine maintenance, detailed diagnostics, component-level repair, and complete assembly/disassembly of all major systems. Detail Level: Step-by-step instructions with detailed diagrams, torque specifications, and special tool requirements. 📊 Manual Specifications File Format Digital Format: ZIP (contains scanned or digital pages, often PDF or image files) Print Quality Readability: High (assumed for factory manuals, crucial for diagrams and text clarity) Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: SOHC (1.8L), DOHC (2.0L) Displacement: 1.8L (1806 cc) and 2.0L (1996 cc) Cylinder Configuration: Inline 4-cylinder Valvetrain: SOHC (16-valve) and DOHC (16-valve) Performance Horsepower 1.8L: 116 hp @ 5800 rpm Torque 1.8L: 133 lb-ft @ 3000 rpm Horsepower 2.0L Sohc: 132 hp @ 6000 rpm Torque 2.0L Sohc: 130 lb-ft @ 4500 rpm Horsepower 2.0L DOHc (Acr): 145 hp @ 6400 rpm Torque 2.0L DOHc (Acr): 135 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Engine Management Engine Control Module: Chrysler PTEC (Powertrain Electronic Control) system 🔧 Transmission Standard Transmission Type: 5-speed manual (Getrag F23 or similar) Optional Transmission Type: 4-speed automatic (Chrysler 41TE/42LE) Features Clutch Type: Dry single plate, hydraulically actuated Fluid Specifications Manual Transmission Fluid: API GL-3 or GL-4, SAE 75W-90 or 80W-90 Automatic Transmission Fluid: Chrysler ATF+4 (or equivalent) 📐 Dimensions Exterior Body Styles: 2-door coupe, 4-door sedan Weights Curb Weight Approx: 2600-2800 lbs (depending on body style and equipment) Gross Vehicle Weight Rating Approx: 3700-3900 lbs 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-star (typical for this era) Active Features ABS: Optional on most models, standard on some higher trims or with specific engine/transmission combinations. Passive Features Airbags: Driver and passenger front airbags standard. Seatbelts: Front and rear seatbelts, driver-side pretensioner. 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player standard, optional CD player. Speakers: 4 or 6 speaker systems depending on trim. Driver Assistance Cruise Control: Available on most models. Connectivity None: Limited to basic analog systems of the era. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specific recommendations). Spark Plug Replacement: Typically every 30,000-60,000 miles (depending on plug type: standard copper, platinum, or iridium). Coolant Flush: Every 30,000-50,000 miles or 2-3 years. Fluid Specifications Engine Oil Type: SAE 5W-30 (API Service SG or higher) Engine Oil Capacity: Approx. 4.0 quarts (3.8L) with filter Coolant Type: Ethylene Glycol based (Mopar Antifreeze/Coolant) Brake Fluid Type: DOT 3 Known Issues Engine Performance: Head gasket failures (particularly on early 2.0L DOHC engines), intake manifold gasket leaks, oil leaks, ignition coil failures. Electrical: Window motor failures, power lock actuator issues, instrument cluster problems (gauges flickering/dying), PCM/ECM connector corrosion. Suspension Steering: Premature wear of ball joints and tie rod ends, strut mount issues, power steering pump leaks. Transmission: Automatic transmission solenoid failures, manual transmission clutch wear. HVAC: Blend door actuator failures, AC compressor clutch issues, evaporator core leaks. 📚...