1997 Jeep Cherokee XJ Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 1997 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV Target Audience: Off-road enthusiasts, general consumers seeking rugged utility, owners focused on long-term maintenance. Competitive Analysis Competitors: Ford Bronco, Toyota 4Runner, Chevrolet Blazer, Nissan Pathfinder. Key Features Vehicle Strengths: Robust 4x4 system (Selec-Trac/Command-Trac), durable inline-6 engine, legendary off-road capability, compact and maneuverable size. Manual Value Proposition: Authoritative and complete guide for maintaining and repairing the iconic XJ, empowering owners to perform a wide range of services. 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair and maintenance for the 1997 Jeep Cherokee XJ. Specific Systems: Engine, Drivetrain, Chassis, Electrical System, Body, HVAC, Fuel System, Cooling System, Emissions Control. Page Count Estimated Pages: Over 1500 Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: 4.0L (242 ci) Inline-6 OHV, 2.5L (150 ci) Inline-4 OHV. Includes diagnosis, repair, overhaul procedures, and specifications. Transmission: AX-15, NV3550 (5-speed Manual), AW-4 (4-speed Automatic), 32RH (3-speed Automatic). Includes service, repair, and overhaul. Drivetrain: NP231 Command-Trac Transfer Case, Dana 30 Front Axle, Dana 35c Rear Axle. Includes service, repair, and rebuilding. Suspension: Front: Leaf spring solid axle, Rear: Leaf spring solid axle. Includes steering components, shock absorbers, and alignment specifications. Brakes: Front: Disc, Rear: Drum. Includes ABS system components (if equipped), hydraulic system, and service procedures. Electrical System: Battery, charging system, starting system, ignition system, lighting, instrumentation, power accessories, wiring diagrams. Body And Chassis: Frame construction, body panels, doors, windows, interior trim, bumpers, and associated hardware. HVAC: Air conditioning, heating, ventilation, blower motor, refrigerant system, and climate controls. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, and evaporative emissions system. Cooling System: Radiator, water pump, thermostat, coolant hoses, and fan clutch. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Diagnostics: Step-by-step troubleshooting for common and complex issues, diagnostic trouble codes (DTCs) interpretation (OBD-II compliant). Repair: Detailed instructions for component removal, installation, and repair for all major vehicle systems. Overhaul: Engine and transmission rebuilding procedures, including disassembly, inspection, part replacement, and reassembly. Specifications: Torque values, clearances, fluid capacities, pressures, and other critical technical data. Wiring Diagrams: Comprehensive electrical schematics for all vehicle circuits, including component locations. Technical Depth Depth: Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Tools: Information on using basic hand tools and diagnostic equipment for troubleshooting. 📊 Manual Specifications File Format Format: PDF Searchability: Fully searchable text for quick access to information. Print Quality: High-resolution, printable pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 4.0L (242 cubic inch) Inline-6 OHV Engine 1 Displacement: 242 cu in / 3956 cc Engine 1 Bore X Stroke: 3.875 x 3.575 in (98.4 x 90.8 mm) Engine 1 Compression Ratio: 8.7:1 Engine 1 Horsepower: 185 hp @ 4700 rpm (estimated) Engine 1 Torque: 220 lb-ft @ 3250 rpm (estimated) Secondary Engine Engine 2: 2.5L (150 cubic inch) Inline-4 OHV Engine 2 Displacement: 150 cu in / 2464 cc Engine 2 Horsepower: 125 hp @ 4600 rpm (estimated) Engine 2 Torque: 150 lb-ft @ 3500 rpm (estimated) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Ignition System: Distributorless Ignition System (DIS) for 4.0L, Distributor ignition for 2.5L 🔧 Transmission Standard Transmission Manual: AX-15 (5-speed Manual) - common with 4.0L Optional Transmission Automatic 1: AW-4 (4-speed Automatic) - common with 4.0L Transmission Automatic 2: 32RH (3-speed Automatic) - common with 2.5L Features Transfer Case Standard: NP231 Command-Trac (Part-time 2WD/4WD) Transfer Case Optional: Selec-Trac (Full-time 4WD option) Fluid Type Automatic Transmission Fluid: Dexron III (or equivalent) for AW-4 and 32RH Manual Transmission Fluid: Manual Transmission Fluid (e.g., Mopar Manual Transmission Lubricant or equivalent) 📐 Dimensions Exterior Wheelbase: 103.4 inches (2626 mm) Length: 165.3 inches (4200 mm) Width: 70.3 inches (1786 mm) Height: 63.1 inches (1603 mm) Ground Clearance: Approx. 8.7 inches (221 mm) (varies with tire size/suspension) Weights Curb Weight: Approx. 3500-3800 lbs (1588-1724 kg) (varies by configuration) Gross Vehicle Weight Rating: Approx. 4750-5000 lbs (2154-2268 kg) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not rated in a comparable format to modern standards, but generally considered robust for its era. NHTSA Frontal Impact Passenger: Not rated in a comparable format to modern standards, but generally considered robust for its era. Active Features ABS: Optional Anti-lock Braking System (ABS) on rear wheels, or 4-wheel ABS on some models. Passive Features Airbags: Driver and passenger airbags. Seatbelts: Three-point front seat belts with pretensioners, lap belts in rear. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette stereo, optional CD player. Basic speaker configurations. Dashboard Features: Analog gauges for speedometer, tachometer, fuel, temperature, oil pressure. Warning...
Provides diagnostic procedures and repair instructions specifically for these common XJ issues.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's long-standing reputation for off-road prowess and durability.
Model Evolution
Xj Introduction:
The XJ Cherokee was revolutionary for its time, introducing the unibody construction to SUVs, offering a lighter and more car-like ride than traditional body-on-frame SUVs.
Xj Generation:
This is part of the second generation (1997-2001) of the XJ, which received a significant facelift including a redesigned interior and exterior, new front fascia, and updated powertrain options.
Production
Production Years:
1984-2001 (Globally); 1997-2001 for this specific facelifted generation.
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently praised by off-road publications for its capability and durability, often referred to as one of the most capable factory 4x4s.
Ratings
Resale Value:
The XJ has a strong reputation for holding its value well, particularly well-maintained examples.
Certifications
Manual Quality Standard:
Aligns with industry-standard repair manual specifications, providing factory-level accuracy and detail.