1997 Mitsubishi Galant Service Repair Workshop Manual Downlo
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1997 Codes Chassis Code: E30, E50, E60, E70, E80 series (specific to 1997 model is often JS2A..) Engine Codes: 4G63 (2.0L SOHC/DOHC), 4G64 (2.4L SOHC) 👋 Introduction Market Position Segment: Compact to mid-size sedan. Target Audience: Families, commuters, enthusiasts looking for reliable and affordable transportation. Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Contour, Chevrolet Malibu. Key Features Design Philosophy: Aerodynamic styling, comfortable interior, fuel efficiency, and a balance of performance and practicality. Manual Benefit: Enables accurate, dealer-level repairs and maintenance, saving time and money. 📋 Manual Details Coverage Areas All Models Trims: Yes, covers all models and trim levels for the 1997 Mitsubishi Galant. Page Count Estimated Pages: Highly detailed, typically over 1500 pages for a complete factory service manual. Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: Digital / PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, engine management system (ECU). Transmission: Manual transmission, automatic transmission (including operation, diagnosis, and overhaul). Drivetrain: Clutch, drive shafts, front and rear axles, differentials. Suspension: Front suspension (MacPherson strut), rear suspension (multi-link), alignment specifications. Brakes: Front disc brakes, rear drum/disc brakes, Anti-lock Braking System (ABS) where applicable, hydraulic system. Steering: Power steering system, steering gear, linkage, steering column. Electrical: Battery, charging system, starting system, lighting, instruments, accessories, fuses, relays, wiring diagrams. Body: Body construction, exterior trim, doors, windows, interior trim, HVAC (Heating, Ventilation, and Air Conditioning). Diagnostic Troubleshooting: Extensive troubleshooting charts and flow diagrams for all systems. Procedures Included Maintenance: Regular maintenance procedures, fluid changes, filter replacements, inspections. Repair: Detailed step-by-step repair instructions for virtually all components and systems. Overhaul: Complete engine and transmission overhaul procedures. Diagnostics: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing. Wiring Schematics: Comprehensive electrical wiring diagrams for all circuits. Specifications: Torque specifications, clearances, fluid capacities, electrical values. Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Manual Type Description Manual Essence: This is a comprehensive digital service manual, mirroring the factory-issued workshop manuals used by Mitsubishi dealership technicians. It provides the critical, vehicle-specific information needed for accurate maintenance, diagnosis, and repair, covering all systems from basic fluid changes to complex engine and transmission overhauls. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Typically yes, enabling quick navigation and information retrieval. Print Quality Printability: Full page printing capability, including enlarged diagrams. Binding Type Binding Style: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine 1 Code: 4G63 Engine 1 Type: 2.0L Inline-4 SOHC/DOHC Engine 1 Displacement: 1997 cc Engine 1 Horsepower: Approx. 135 hp (SOHC), 140 hp (DOHC without turbo) Engine 1 Torque: Approx. 170 Nm (SOHC), 177 Nm (DOHC without turbo) Optional Engine Engine 2 Code: 4G64 Engine 2 Type: 2.4L Inline-4 SOHC Engine 2 Displacement: 2351 cc Engine 2 Horsepower: Approx. 140 hp Engine 2 Torque: Approx. 202 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI). Fuel Type: Unleaded gasoline Performance Redline Rpm: Approximately 6500 RPM (varies by engine) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic (INVECS-II) Features Automatic Transmission Features: Sportronic (tiptronic-like shifting on some models), electronic control. Fluid Specifications Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 (refer to manual for exact spec) Automatic Transmission Fluid Spec: ATF SP-II or equivalent (refer to manual for exact spec) 📐 Dimensions Exterior Length: Approx. 4685 mm (184.4 in) Width: Approx. 1740 mm (68.5 in) Height: Approx. 1380 mm (54.3 in) to 1400 mm (55.1 in) Wheelbase: Approx. 2600 mm (102.4 in) Weights Curb Weight: Approx. 1350 - 1450 kg (2976 - 3197 lbs) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: Likely 4-star (driver), 3-star (passenger) based on contemporary testing. Active Features ABS: Optional Anti-lock Braking System (ABS) on some models. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Three-point front and rear seatbelts, pretensioners on front belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette stereo, optional CD player on higher trims. Climate Control: Manual HVAC controls, optional automatic climate control on top trims. Driver Assistance Cruise Control: Standard on most models, optional on base trims. Connectivity Early Tech: Power windows, power door locks, power mirrors, keyless entry (optional). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months, whichever comes first (consult manual for specific conditions). Engine Coolant Interval: Every 30,000 miles or 2 years (or as specified by coolant type). Timing Belt Interval: Critical: Every 60,000-90,000 miles or 5-7 years (highly dependent on engine and usage, consult manual for 4G6x engines). Fluid Specifications Engine Oil Spec: API SG, SJ or equivalent, SAE 5W-30 or 10W-30 (viscosity based on climate, consult manual). Coolant Spec: Mitsubishi...
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.
Manual Type Description
Manual Essence:
This is a comprehensive digital service manual, mirroring the factory-issued workshop manuals used by Mitsubishi dealership technicians. It provides the critical, vehicle-specific information needed for accurate maintenance, diagnosis, and repair, covering all systems from basic fluid changes to complex engine and transmission overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Typically yes, enabling quick navigation and information retrieval.
Print Quality
Printability:
Full page printing capability, including enlarged diagrams.
Binding Type
Binding Style:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
4G63
Engine 1 Type:
2.0L Inline-4 SOHC/DOHC
Engine 1 Displacement:
1997 cc
Engine 1 Horsepower:
Approx. 135 hp (SOHC), 140 hp (DOHC without turbo)
Engine 1 Torque:
Approx. 170 Nm (SOHC), 177 Nm (DOHC without turbo)
Sportronic (tiptronic-like shifting on some models), electronic control.
Fluid Specifications
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 (refer to manual for exact spec)
Automatic Transmission Fluid Spec:
ATF SP-II or equivalent (refer to manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 4685 mm (184.4 in)
Width:
Approx. 1740 mm (68.5 in)
Height:
Approx. 1380 mm (54.3 in) to 1400 mm (55.1 in)
Wheelbase:
Approx. 2600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1350 - 1450 kg (2976 - 3197 lbs)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Likely 4-star (driver), 3-star (passenger) based on contemporary testing.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on some models.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point front and rear seatbelts, pretensioners on front belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo, optional CD player on higher trims.
Climate Control:
Manual HVAC controls, optional automatic climate control on top trims.
Driver Assistance
Cruise Control:
Standard on most models, optional on base trims.
Connectivity
Early Tech:
Power windows, power door locks, power mirrors, keyless entry (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months, whichever comes first (consult manual for specific conditions).
Engine Coolant Interval:
Every 30,000 miles or 2 years (or as specified by coolant type).
Timing Belt Interval:
Critical: Every 60,000-90,000 miles or 5-7 years (highly dependent on engine and usage, consult manual for 4G6x engines).
Fluid Specifications
Engine Oil Spec:
API SG, SJ or equivalent, SAE 5W-30 or 10W-30 (viscosity based on climate, consult manual).
Coolant Spec:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent green ethylene glycol based) (50/50 mix).
Brake Fluid Spec:
DOT 3 or DOT 4.
Power Steering Fluid Spec:
Dexron II / III ATF or dedicated power steering fluid (consult manual).
Known Issues
Common Issue 1:
Timing belt failure (critical to replace on schedule).
Common Issue 2:
Head gasket leaks, especially on higher mileage engines.
Common Issue 3:
Rattles or noises from suspension components (bushings, ball joints).
Common Issue 4:
Corrosion on electrical connectors, especially in areas with salt exposure.
Common Issue 5:
Transmission solenoid issues or shift quality degradation in automatic transmissions.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors, a Japanese automaker with a long history in various industries, known for its engineering and innovation, particularly in performance engines (like the 4G63).
Model Evolution
Galant Generation:
This 1997 model belongs to the sixth generation (1993-1998) of the Mitsubishi Galant.
Key Styling Changes:
Known for its aerodynamic, flowing lines, often considered a stylish sedan for its era.
Production
Production Years:
1993-1998 (Sixth Generation)
Assembly Locations:
Japan, United States (Illinois), Australia.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards for the 1997 model year are not widely publicized, the Galant was generally well-regarded for its styling, value, and reliability in the mid-size sedan segment during its production run.