🏷️ Basic Information Identification Make: Peugeot Model: 406 Year: 1997 Codes Model Code: D8/D9 👋 Introduction Market Position Target Audience: DIY car enthusiasts, independent mechanics, and Peugeot 406 owners seeking to maintain or repair their vehicle. Competitive Analysis Value Proposition: Empowers owners to perform repairs independently, saving money and ensuring quality by providing complete technical guidance. Key Features Accessibility: Instant download, accessible on multiple devices. Cost Effectiveness: Significantly cheaper than professional mechanic labor for many tasks. Knowledge Acquisition: Provides deep understanding of vehicle intricacies for better operation and maintenance. 📋 Manual Details Coverage Areas Primary Coverage: All aspects of service and repair Specific Systems Covered: Engine, Transmission, Brakes, Electrical System, Suspension, Steering, Cooling System, Fuel System, Emission System, Engine Control, Chassis, Body, Restraint System, Axles Page Count Estimated Page Count: Extensive (specific count not provided, but covers 'all' aspects) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Detailed instructions for disassembly, inspection, repair, and reassembly of engine components. Transmission Service Repair: Coverage for manual and automatic transmission maintenance, repair, and overhaul. Brake System: Comprehensive guidance on brake pad replacement, caliper service, brake fluid bleeding, ABS system diagnostics. Wiring Diagram: Includes detailed electrical wiring diagrams for all vehicle systems. Electrical System: Troubleshooting and repair procedures for starter, alternator, lighting, sensors, and control modules. Suspension: Information on shock absorbers, struts, control arms, bushings, and wheel alignment. Steering: Procedures for power steering system maintenance, rack and pinion repair. Cooling System: Radiator, water pump, thermostat, coolant, and fan system service. Fuel Injection Fuel System: Detailed coverage of fuel pump, injectors, fuel lines, and fuel pressure regulation. Emission System: Service and troubleshooting for catalytic converter, oxygen sensors, and emission control devices. Engine Control System: Diagnosis and repair of ECU, sensors (e.g., MAF, MAP, TPS), and actuators. Chassis Body: Information on body panel repair, structural components, and interior trim. Restraint System: Details on airbags, seatbelts, and associated sensors and modules. Axle: Service for front and rear axles, drive shafts, and CV joints. Procedures Included General Maintenance: Routine checks and servicing procedures. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common faults. Periodic Lubrication: Specific lubrication points and recommended fluid types and intervals. Disassembly Reassembly: Step-by-step instructions for component removal and installation. Refurbish Renovate Mend Fix: Guidance on restoring and repairing various vehicle components. Technical Depth Depth: Comprehensive, from basic maintenance to in-depth repair and troubleshooting. 📊 Manual Specifications File Format Format: PDF Software Requirements: Adobe PDF Reader, WinZip Compatibility: All versions of Windows & Mac Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Likely covers multiple variants including 1.6L, 1.8L, 2.0L petrol (XU/EW series) and 1.9L, 2.0L/2.1L diesel (XUD/DW series) engines prevalent in the 1997 model year. Performance Displacement Range: 1.6L to 2.1L (approx.) Horsepower Range: Approximately 90 hp to 135 hp for petrol, 75 hp to 110 hp for diesel (specific figures vary by engine variant). Torque Range: Specific torque figures are engine-dependent and detailed within the manual. Fuel System Injection Type: Electronic Fuel Injection (MPI for petrol), Direct Injection (DI/HDI for diesel). Fuel Type: Unleaded petrol, Diesel fuel. Maintenance Timing Belt Replacement: Crucial service interval, typically between 60,000-120,000 km or 4-6 years, dependent on engine. The manual will specify exact intervals and procedures. 🔧 Transmission Standard Manual Transmission: Likely includes 5-speed manual transmissions. Optional Automatic Transmission: Likely includes AL4 or similar 4-speed automatic transmissions as an option. Features Fluid Type Manual: Manual specifies specific gear oil (e.g., API GL-4/GL-5) and capacity. Consult manual for exact specification (e.g., PSA B71 2315). Fluid Type Automatic: Automatic transmission fluid (ATF) specific to the transmission model (e.g., LT 71141 or equivalent). Manual will detail type and capacity. 📐 Dimensions Exterior Body Styles: Saloon (Sedan), Estate (Wagon/Break), Coupe. Wheelbase: Approximately 2741 mm (varies slightly by body style). Weights Curb Weight: Ranges from approx. 1250 kg to 1450 kg depending on engine and body style. 🛡️ Safety Features Ratings Euro Ncap Rating: The Peugeot 406 (post-facelift D9) achieved a 3-star Euro NCAP rating in 1998. Earlier models may vary. The manual will detail specific safety features. Active Features ABS: Anti-lock Braking System (standard on many variants). Traction Control: Traction Control System (ASR) available on some higher-spec models. Passive Features Airbags: Driver and passenger airbags standard on most models; side airbags available on higher trims. Seatbelts: Pre-tensioned seatbelts with force limiters. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with CD changer compatibility on some models. Manual covers basic operation and fuse locations. Driver Assistance Cruise Control: Available on some higher trim levels, covered in the manual's electrical or control systems section. Connectivity Remote Central Locking: Standard on most models, with key fob operation detailed in...
Extensive (specific count not provided, but covers 'all' aspects)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Detailed instructions for disassembly, inspection, repair, and reassembly of engine components.
Transmission Service Repair:
Coverage for manual and automatic transmission maintenance, repair, and overhaul.
Brake System:
Comprehensive guidance on brake pad replacement, caliper service, brake fluid bleeding, ABS system diagnostics.
Wiring Diagram:
Includes detailed electrical wiring diagrams for all vehicle systems.
Electrical System:
Troubleshooting and repair procedures for starter, alternator, lighting, sensors, and control modules.
Suspension:
Information on shock absorbers, struts, control arms, bushings, and wheel alignment.
Steering:
Procedures for power steering system maintenance, rack and pinion repair.
Cooling System:
Radiator, water pump, thermostat, coolant, and fan system service.
Fuel Injection Fuel System:
Detailed coverage of fuel pump, injectors, fuel lines, and fuel pressure regulation.
Emission System:
Service and troubleshooting for catalytic converter, oxygen sensors, and emission control devices.
Engine Control System:
Diagnosis and repair of ECU, sensors (e.g., MAF, MAP, TPS), and actuators.
Chassis Body:
Information on body panel repair, structural components, and interior trim.
Restraint System:
Details on airbags, seatbelts, and associated sensors and modules.
Axle:
Service for front and rear axles, drive shafts, and CV joints.
Procedures Included
General Maintenance:
Routine checks and servicing procedures.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common faults.
Periodic Lubrication:
Specific lubrication points and recommended fluid types and intervals.
Disassembly Reassembly:
Step-by-step instructions for component removal and installation.
Refurbish Renovate Mend Fix:
Guidance on restoring and repairing various vehicle components.
Technical Depth
Depth:
Comprehensive, from basic maintenance to in-depth repair and troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All versions of Windows & Mac
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely covers multiple variants including 1.6L, 1.8L, 2.0L petrol (XU/EW series) and 1.9L, 2.0L/2.1L diesel (XUD/DW series) engines prevalent in the 1997 model year.
Performance
Displacement Range:
1.6L to 2.1L (approx.)
Horsepower Range:
Approximately 90 hp to 135 hp for petrol, 75 hp to 110 hp for diesel (specific figures vary by engine variant).
Torque Range:
Specific torque figures are engine-dependent and detailed within the manual.
Fuel System
Injection Type:
Electronic Fuel Injection (MPI for petrol), Direct Injection (DI/HDI for diesel).
Fuel Type:
Unleaded petrol, Diesel fuel.
Maintenance
Timing Belt Replacement:
Crucial service interval, typically between 60,000-120,000 km or 4-6 years, dependent on engine. The manual will specify exact intervals and procedures.
🔧 Transmission
Standard
Manual Transmission:
Likely includes 5-speed manual transmissions.
Optional
Automatic Transmission:
Likely includes AL4 or similar 4-speed automatic transmissions as an option.
Features
Fluid Type Manual:
Manual specifies specific gear oil (e.g., API GL-4/GL-5) and capacity. Consult manual for exact specification (e.g., PSA B71 2315).
Fluid Type Automatic:
Automatic transmission fluid (ATF) specific to the transmission model (e.g., LT 71141 or equivalent). Manual will detail type and capacity.
📐 Dimensions
Exterior
Body Styles:
Saloon (Sedan), Estate (Wagon/Break), Coupe.
Wheelbase:
Approximately 2741 mm (varies slightly by body style).
Weights
Curb Weight:
Ranges from approx. 1250 kg to 1450 kg depending on engine and body style.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
The Peugeot 406 (post-facelift D9) achieved a 3-star Euro NCAP rating in 1998. Earlier models may vary. The manual will detail specific safety features.
Active Features
ABS:
Anti-lock Braking System (standard on many variants).
Traction Control:
Traction Control System (ASR) available on some higher-spec models.
Passive Features
Airbags:
Driver and passenger airbags standard on most models; side airbags available on higher trims.
Seatbelts:
Pre-tensioned seatbelts with force limiters.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player with CD changer compatibility on some models. Manual covers basic operation and fuse locations.
Driver Assistance
Cruise Control:
Available on some higher trim levels, covered in the manual's electrical or control systems section.
Connectivity
Remote Central Locking:
Standard on most models, with key fob operation detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000-15,000 km or 12 months. Specifics for petrol/diesel and oil type detailed in manual.
Air Filter Replacement:
Recommended every 20,000-30,000 km or as needed based on operating conditions.
Fuel Filter Replacement:
Diesel fuel filters typically require replacement every 30,000-60,000 km. Petrol filter replacement varies.
Spark Plug Replacement:
For petrol engines, typically 60,000 km for standard plugs, and 80,000-100,000 km for iridium/platinum plugs. Manual specifies type and interval.
Fluid Specifications
Engine Oil Specification:
Manual will specify grade (e.g., 10W-40, 5W-40) and ACEA specifications (e.g., ACEA A3/B3, A3/B4) depending on engine type and age.
Coolant Specification:
Antifreeze concentrate compliant with PSA standards (e.g., PSA S7E-LT) mixed with de-ionised water.
Brake Fluid Specification:
DOT 4 brake fluid is standard. Manual confirms specific type and bleeding procedure.
Known Issues
Oil Leaks:
Common on higher mileage vehicles, particularly around engine seals and oil filter housing.
Suspension Wear:
Worn suspension components (e.g., ball joints, wishbone bushings, rear trailing arm bushes) can lead to knocking noises and poor handling.
Electrical Gremlins:
Can experience minor electrical faults due to age, wiring loom issues or faulty sensors.
Automatic Transmission Issues:
The AL4 automatic transmission can be prone to issues with its hydraulic block or solenoid valves if not maintained correctly. Manual will guide on maintenance.
Diesel Engine Glow Plugs:
Glow plugs can fail, leading to hard starting in cold weather. Manual details replacement procedure.
📚 Vehicle History
Brand Heritage
Peugeot Legacy:
Peugeot has a long history of producing well-engineered and comfortable family cars.
Model Evolution
Introduction:
The Peugeot 406 was introduced in late 1995 as the successor to the Peugeot 405. It represented a significant step up in design and refinement.
Facelift:
A significant facelift occurred in mid-1999 (referred to as the D9 generation), bringing updated styling, improved engines, and revised interior. The 1997 model falls within the D8 generation.
Production
Production Years:
1995 - 2004
Manufacturing Locations:
Primarily France (Sochaux) and also produced in other countries via CKD kits.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
While not a winner, the 406 was a strong contender and highly regarded for its comfort and driving dynamics in its era.
Ratings
Industry Reviews:
Generally praised for ride comfort, handling balance, and spaciousness.