1997 PLYMOUTH NEON (PL PLATFORM) Service Repair Manual
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🏷️ Basic Information Identification Make: Plymouth Model: Neon Year: 1997 Platform: PL Codes Vin Code: N (for 1.8L/2.0L engines) 👋 Introduction Market Position Vehicle Segment: Compact car, subcompact car Target Audience: Budget-conscious buyers, first-time car owners, small families Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Nissan Sentra Key Features Design Philosophy: Sporty styling, good handling for its class, practical interior space Value Proposition: Affordable price point, good fuel economy, surprisingly spacious interior Manual Value Diy Support: Empowers owners to perform maintenance and repairs, saving on labor costs Professional Tool: Provides essential technical data for mechanics to efficiently diagnose and repair 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for the 1997 Plymouth Neon (PL Platform) Page Count Page Count Estimate: Estimated 1000+ pages (typical for factory service manuals of this era) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format File Format: PDF Print Quality: Full Printable Zoom Capability: YES Delivery Delivery Method: Instant Digital Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system, cooling system, fuel injection system Engine Performance: Engine diagnosis, tune-up procedures, emissions control systems Transmission Manual: Manual transmission overhaul, clutch system, shift linkages Transmission Automatic: Automatic transmission overhaul, torque converter, shift controls, transmission fluid Drivetrain: Front-wheel drive system, axles, CV joints, differential Suspension: Front suspension (struts, control arms, ball joints), rear suspension (trailing arms, shock absorbers), wheel alignment specifications Steering: Power steering system, steering column, tie rods, steering rack Brakes: Front disc brakes, rear drum brakes (or disc depending on trim), hydraulic system, parking brake, ABS system (if equipped) Electrical System: Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system, wiring diagrams Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure specifications Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes HVAC: Heating, Ventilation, and Air Conditioning system components and service Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, trim Body Interior: Seats, dashboard, interior trim, airbags (SRS system components and precautions) Procedures Included Maintenance: Routine maintenance (oil changes, filter replacements, spark plugs, belts, hoses), fluid checks and replacements Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), common problems and solutions Repair: Step-by-step repair procedures for all major systems, component removal and installation Adjustments: Adjustments for brakes, clutch, parking brake, wheel alignment Specifications: Torque specifications, clearances, fluid capacities, electrical values Technical Depth Depth: Detailed, comprehensive, suitable for DIY mechanics and professional technicians Illustrations: High-quality diagrams, exploded views, detailed illustrations Text Format: Easy-to-read text sections, step-by-step instructions 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Resolution: High (suitable for clear printing of diagrams) Binding Type Binding Type: Digital (not applicable for PDF) Paper Type Paper Type: Digital (not applicable for PDF) ⚙️ Engine Specifications Primary Engine Engine Code: SOHC 2.0L (132 hp) / DOHC 2.0L (150 hp) Engine Family: Chrysler/Mitsubishi collaboration engines Performance Horsepower Sohc: 132 hp @ 6000 rpm Torque Sohc: 130 lb-ft @ 4400 rpm Horsepower DOHc: 150 hp @ 6400 rpm (High Output) Torque DOHc: 130 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Electronic Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Engine Mechanical Bore X Stroke: 87.5 mm x 90.1 mm (2.0L) Compression Ratio: 9.3:1 (SOHC), 10.0:1 (DOHC) 🔧 Transmission Standard Transmission Type: 5-speed Manual (Standard on most trims) Optional Transmission Type: 4-speed Automatic (Optional) Features Clutch Type: Hydraulic Actuated Dry Single Plate Clutch Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (refer to manual for specific Mopar fluid) Automatic Transmission Fluid: ATF+4 (or equivalent DEXRON-III/MERCON) 📐 Dimensions Exterior Length: 160.1 inches Width: 67.4 inches Height: 53.8 inches (coupe) / 54.4 inches (sedan) Wheelbase: 104.3 inches Wheel Bolt Pattern: 4x100 mm Weights Curb Weight: Approx. 2500-2700 lbs (depending on trim and transmission) 🛡️ Safety Features Ratings NHTSA Frontal Impact: Not explicitly rated for 1997 models in the same manner as modern vehicles, but generally considered to have adequate protection for its class and era. Active Features ABS: Optional Anti-lock Braking System (ABS) available on some trims Passive Features Airbags: Driver and passenger airbags (SRS - Supplemental Restraint System) Seat Belts: Front and rear seat belts, pretensioners for front occupants 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, optional CD player available. Speakers: Typically 4-6 speakers depending on trim level. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Input: Not available from the factory; aftermarket solutions required. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for specific recommendations). Engine Coolant Flush: Every 30,000-60,000 miles or 2-4 years. Spark Plug Replacement: Approx....
Easy-to-read text sections, step-by-step instructions
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Resolution:
High (suitable for clear printing of diagrams)
Binding Type
Binding Type:
Digital (not applicable for PDF)
Paper Type
Paper Type:
Digital (not applicable for PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
SOHC 2.0L (132 hp) / DOHC 2.0L (150 hp)
Engine Family:
Chrysler/Mitsubishi collaboration engines
Performance
Horsepower Sohc:
132 hp @ 6000 rpm
Torque Sohc:
130 lb-ft @ 4400 rpm
Horsepower DOHc:
150 hp @ 6400 rpm (High Output)
Torque DOHc:
130 lb-ft @ 4800 rpm
Fuel System
Fuel Delivery:
Electronic Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Engine Mechanical
Bore X Stroke:
87.5 mm x 90.1 mm (2.0L)
Compression Ratio:
9.3:1 (SOHC), 10.0:1 (DOHC)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (Standard on most trims)
Optional
Transmission Type:
4-speed Automatic (Optional)
Features
Clutch Type:
Hydraulic Actuated Dry Single Plate Clutch
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (refer to manual for specific Mopar fluid)
Automatic Transmission Fluid:
ATF+4 (or equivalent DEXRON-III/MERCON)
📐 Dimensions
Exterior
Length:
160.1 inches
Width:
67.4 inches
Height:
53.8 inches (coupe) / 54.4 inches (sedan)
Wheelbase:
104.3 inches
Wheel Bolt Pattern:
4x100 mm
Weights
Curb Weight:
Approx. 2500-2700 lbs (depending on trim and transmission)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Not explicitly rated for 1997 models in the same manner as modern vehicles, but generally considered to have adequate protection for its class and era.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some trims
Passive Features
Airbags:
Driver and passenger airbags (SRS - Supplemental Restraint System)
Seat Belts:
Front and rear seat belts, pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, optional CD player available.
Speakers:
Typically 4-6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Not available from the factory; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for specific recommendations).
Engine Coolant Flush:
Every 30,000-60,000 miles or 2-4 years.
Spark Plug Replacement:
Approx. 100,000 miles for platinum/iridium plugs, earlier for copper.
Timing Belt Replacement:
Not applicable; engines utilize a timing chain or timing belt that is often a replacement item around 90,000-100,000 miles, but this manual will specify for the precise engine variant.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.0-4.5 quarts (with filter) for 2.0L engines.
Engine Oil Viscosity:
5W-30 or 10W-30 (refer to manual for exact specifications based on temperature).
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (50/50 mix with distilled water).
Known Issues
Common Problems:
Oil leaks (valve cover gasket, oil pan gasket), cooling system leaks (hose failures, radiator issues), occasional transmission hard shifting (automatic), power window regulator failures, front suspension wear (ball joints, tie rod ends).
Electrical Gremlins:
Some owners report intermittent electrical issues, which can be diagnosed with the help of this manual's wiring diagrams.
📚 Vehicle History
Brand Heritage
Brand Origin:
Plymouth was an American automobile brand established by Walter Chrysler in 1928.
Model Evolution
First Generation Launch:
The Plymouth Neon (PL platform) was introduced for the 1995 model year.
Platform Strategy:
Designed in partnership with Mitsubishi Motors, it shared its platform and many components with the Mitsubishi Lancer.
Production
Production Years:
1995-1999 (First Generation)
Manufacturing Locations:
Belvidere, Illinois, USA; Sterling Heights, Michigan, USA
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The first-generation Neon was recognized on Car and Driver's 10Best list for 1995.
Ratings
Consumer Reports:
Consumer Reports ratings varied for the Neon, with some years showing better reliability than others. This manual is crucial for addressing potential issues.