Chevrolet Chevy Metro 1998-2001 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Chevrolet Model: Metro Generation: Third Generation (GM M Platform) Model Years Covered: 1998, 1999, 2000, 2001 👋 Introduction Market Position Vehicle Segment: Subcompact car, known for its fuel efficiency and affordability. Competitive Analysis Competitors 1998-2001: Honda Civic, Toyota Echo, Nissan Sentra, Ford Escort. Key Features Manual Advantage: Provides comprehensive, factory-level repair information, empowering owners and independent mechanics to perform accurate and efficient repairs. Vehicle Advantage: Excellent fuel economy, low purchase price, simple mechanics, and low running costs, making it a popular choice for budget-conscious buyers and city driving. 📋 Manual Details Coverage Areas Coverage Type: Factory Service Manual (FSM) Page Count Estimated Pages: 900+ Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, inspection, and repair of all engine components including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valves, timing belt/chain, oil pump, and oil pan. Engine Electrical: Ignition system, starting system, charging system (alternator, starter motor), fuel injection system, emissions control systems (EGR, EVAP), sensors, actuators, ECU diagnostics, and wiring diagrams. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, throttle body, fuel pressure regulator, and evaporative emissions control (EVAP). Transmission Manual: Disassembly, inspection, repair, and reassembly of manual transmission, clutch system, shift linkages, and related components. Transmission Automatic: Disassembly, inspection, repair, and reassembly of automatic transmission, torque converter, valve body, gear sets, clutch packs, seals, and transmission control module (TCM) diagnostics. Drivetrain: Front-wheel drive axle shafts, CV joints, differential, and wheel bearings. Suspension: Front and rear suspension components, shock absorbers, struts, coil springs, control arms, ball joints, bushings, sway bars, and wheel alignment specifications. Steering: Steering wheel, steering column, steering rack, power steering pump, power steering fluid, steering linkages, and tie rod ends. Brakes: Front and rear disc/drum brake systems, brake pads, brake rotors, brake calipers, brake drums, wheel cylinders, brake lines, master cylinder, brake booster, ABS system (if applicable), and parking brake. Electrical System: Battery, fuses, relays, lighting (headlights, taillights, interior lights), horns, wipers, washers, power windows, power locks, mirrors, instrumentation cluster, and body control module (BCM). HVAC: Air conditioning system (compressor, condenser, evaporator, refrigerant, A/C control module), heating system (heater core, blower motor), and ventilation system. Body And Chassis: Body panels, doors, windows, locks, hinges, latches, bumpers, exterior trim, interior trim, seats, and chassis components. Diagnostics Troubleshooting: Systematic diagnostic procedures, fault code interpretation (OBD-II), troubleshooting flowcharts, and symptom-based diagnostics for all major vehicle systems. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, and belt inspection/replacement. Repair: Detailed step-by-step repair instructions for all components and systems covered in the manual, including engine rebuilds, transmission overhauls, suspension repairs, brake replacements, and electrical system diagnostics. Troubleshooting: Comprehensive guide to diagnosing and resolving common and uncommon vehicle issues, with detailed flowcharts and component testing procedures. Specifications: Torque specifications for all fasteners, fluid capacities, electrical specifications, diagnostic parameters, and alignment settings. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostic procedures. 📊 Manual Specifications File Format PDF Quality: High-resolution, ensuring clarity of text, diagrams, and images. Print Quality Printable: Yes, all pages or individual pages can be printed. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Software Compatibility Compatibility: Compatible with all PDF readers on Windows, macOS, tablets, and smartphones. Licensing Usage License: Lifetime use, no expiry, can be installed on multiple devices. ⚙️ Engine Specifications Primary Engine Engine Code And Type: G10A / G13A (depending on specific market and sub-model - typically 1.0L or 1.3L Inline-3 or Inline-4, SOHC, naturally aspirated) Performance Horsepower Range: Approx. 55-75 HP (varies by engine and market) Torque Range: Approx. 58-70 lb-ft (varies by engine and market) Fuel System Injection Type: Multi-point Fuel Injection (MPFI) Engine Cooling Coolant Type: GM DEX-COOL® (or equivalent ethylene glycol based coolant meeting GM specification 6277M). Engine Oil Oil Viscosity Recommendation: SAE 5W-30 is generally recommended for most operating temperatures. Refer to manual for specific climate variations. Oil Capacity With Filter: Approx. 3.0 - 3.5 US quarts (2.8 - 3.3 liters) - verify with manual. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 3-speed Automatic Transmission Features Transmission Fluid Automatic: Dexron III (or equivalent DEXRON-III H specification fluid) Transmission Fluid Manual: API GL-4, SAE 75W-90 synthetic gear oil is often a good choice for longevity and performance. 📐 Dimensions Exterior Length: Approx. 150-155 inches (3810-3937 mm) depending on body style (hatchback/sedan). Width: Approx. 65-66 inches (1651-1676 mm) Height: Approx. 55-57 inches (1397-1448 mm) Weights Curb Weight: Approx. 1,900 - 2,100 lbs (862 - 953 kg) depending on configuration. 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 4 Stars (driver), 4 Stars (passenger) in certain configurations. (Note: Ratings...
Subcompact car, known for its fuel efficiency and affordability.
Competitive Analysis
Competitors 1998-2001:
Honda Civic, Toyota Echo, Nissan Sentra, Ford Escort.
Key Features
Manual Advantage:
Provides comprehensive, factory-level repair information, empowering owners and independent mechanics to perform accurate and efficient repairs.
Vehicle Advantage:
Excellent fuel economy, low purchase price, simple mechanics, and low running costs, making it a popular choice for budget-conscious buyers and city driving.
📋 Manual Details
Coverage Areas
Coverage Type:
Factory Service Manual (FSM)
Page Count
Estimated Pages:
900+
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, inspection, and repair of all engine components including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valves, timing belt/chain, oil pump, and oil pan.
Engine Electrical:
Ignition system, starting system, charging system (alternator, starter motor), fuel injection system, emissions control systems (EGR, EVAP), sensors, actuators, ECU diagnostics, and wiring diagrams.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, throttle body, fuel pressure regulator, and evaporative emissions control (EVAP).
Transmission Manual:
Disassembly, inspection, repair, and reassembly of manual transmission, clutch system, shift linkages, and related components.
Transmission Automatic:
Disassembly, inspection, repair, and reassembly of automatic transmission, torque converter, valve body, gear sets, clutch packs, seals, and transmission control module (TCM) diagnostics.
Drivetrain:
Front-wheel drive axle shafts, CV joints, differential, and wheel bearings.
Suspension:
Front and rear suspension components, shock absorbers, struts, coil springs, control arms, ball joints, bushings, sway bars, and wheel alignment specifications.
Steering:
Steering wheel, steering column, steering rack, power steering pump, power steering fluid, steering linkages, and tie rod ends.
Brakes:
Front and rear disc/drum brake systems, brake pads, brake rotors, brake calipers, brake drums, wheel cylinders, brake lines, master cylinder, brake booster, ABS system (if applicable), and parking brake.
Electrical System:
Battery, fuses, relays, lighting (headlights, taillights, interior lights), horns, wipers, washers, power windows, power locks, mirrors, instrumentation cluster, and body control module (BCM).
HVAC:
Air conditioning system (compressor, condenser, evaporator, refrigerant, A/C control module), heating system (heater core, blower motor), and ventilation system.
Body And Chassis:
Body panels, doors, windows, locks, hinges, latches, bumpers, exterior trim, interior trim, seats, and chassis components.
Diagnostics Troubleshooting:
Systematic diagnostic procedures, fault code interpretation (OBD-II), troubleshooting flowcharts, and symptom-based diagnostics for all major vehicle systems.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, and belt inspection/replacement.
Repair:
Detailed step-by-step repair instructions for all components and systems covered in the manual, including engine rebuilds, transmission overhauls, suspension repairs, brake replacements, and electrical system diagnostics.
Troubleshooting:
Comprehensive guide to diagnosing and resolving common and uncommon vehicle issues, with detailed flowcharts and component testing procedures.
Specifications:
Torque specifications for all fasteners, fluid capacities, electrical specifications, diagnostic parameters, and alignment settings.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostic procedures.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, ensuring clarity of text, diagrams, and images.
Print Quality
Printable:
Yes, all pages or individual pages can be printed.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Software Compatibility
Compatibility:
Compatible with all PDF readers on Windows, macOS, tablets, and smartphones.
Licensing
Usage License:
Lifetime use, no expiry, can be installed on multiple devices.
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
G10A / G13A (depending on specific market and sub-model - typically 1.0L or 1.3L Inline-3 or Inline-4, SOHC, naturally aspirated)
SAE 5W-30 is generally recommended for most operating temperatures. Refer to manual for specific climate variations.
Oil Capacity With Filter:
Approx. 3.0 - 3.5 US quarts (2.8 - 3.3 liters) - verify with manual.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
3-speed Automatic Transmission
Features
Transmission Fluid Automatic:
Dexron III (or equivalent DEXRON-III H specification fluid)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 synthetic gear oil is often a good choice for longevity and performance.
📐 Dimensions
Exterior
Length:
Approx. 150-155 inches (3810-3937 mm) depending on body style (hatchback/sedan).
Width:
Approx. 65-66 inches (1651-1676 mm)
Height:
Approx. 55-57 inches (1397-1448 mm)
Weights
Curb Weight:
Approx. 1,900 - 2,100 lbs (862 - 953 kg) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
4 Stars (driver), 4 Stars (passenger) in certain configurations. (Note: Ratings can vary by year and specific test).
Active Features
ABS:
Optional on some trims/years.
Passive Features
Airbags:
Driver and Passenger airbags standard.
Seatbelts:
Three-point front seat belts with pretensioners and load limiters, rear three-point seat belts (2-door hatchback), lap belts (center rear).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo radio with cassette player. Optional CD player on some models.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Bluetooth Usb:
Not available from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first. Use synthetic blend or full synthetic oil.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km), depending on spark plug type (e.g., platinum).
Timing Belt Replacement:
Crucial for G10A/G13A engines. Typically every 60,000 miles (96,000 km) or 4 years. Failure can cause severe engine damage (interference engine).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification).
Power Steering Fluid:
GM Power Steering Fluid (or equivalent, check manual for specific type, generally Dexron III compatible)
Known Issues
Engine Mounts:
Wear and tear leading to vibration and noise.
Ignition Components:
Coil packs and spark plug wires can degrade over time, affecting performance and starting.
Rust And Corrosion:
Common in older vehicles, particularly on wheel arches, rocker panels, and undercarriage.
Automatic Transmission Slippage:
Can occur with age and mileage, often related to fluid condition or internal wear.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Part of General Motors' entry-level brand, known for accessible and practical vehicles.
Model Evolution
Metro Heritage:
The Metro was a rebadged version of the Suzuki Cultus/Swift, sold globally under various GM brands. This generation (GM M Platform) was a significant update focusing on improved safety and refinement.
Production
Assembly Locations:
Primarily assembled in Japan by Suzuki and then exported to North America for Chevrolet branding.
🏆 Awards & Recognition
Recognitions
Fuel Economy Ratings:
Consistently ranked among the most fuel-efficient vehicles in its class by EPA estimates.