1998-2002 DAIHATSU TERIOS Master Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Years Covered: 1998, 1999, 2000, 2001, 2002 Codes Chassis Code: J100 series (primarily) Engine Codes Covered: H1, H2 (primarily 1.3L SOHC/DOHC petrol) 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV / Kei SUV (primarily) Target Audience: DIY mechanics, independent repair shops, and enthusiasts seeking in-depth maintenance and repair knowledge for the Daihatsu Terios. Competitive Analysis Key Competitors: Suzuki Jimny, Daihatsu Feroza, Toyota RAV4 (early generations), Honda CR-V (early generations), Mitsubishi Pajero Mini Key Features Vehicle Selling Points: Compact size, go-anywhere capability (especially with 4WD), fuel efficiency, reliability, affordability Manual Value Proposition: Provides essential factory-level technical information for maintaining and repairing the Daihatsu Terios, crucial given its relative rarity in some markets and the challenge of finding specialized knowledge. 📋 Manual Details Coverage Areas Manual Type: Master Service Repair Manual Language: English Format: Digital (likely PDF) Page Count Estimated Page Count: 800-1200 pages (typical for comprehensive service manuals of this era) Format Searchability: Searchable text (typical for PDF manuals) Printability: Printable pages Manual Type Manual Category: Factory Authorized Service Manual 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Emission Control Systems Transmission & Drivetrain: Manual Transmission, Automatic Transmission, Transfer Case, Front Differential, Rear Differential, Drive Shafts, Axles Chassis & Suspension: Front Suspension, Rear Suspension, Steering System, Brake System, Wheels & Tires Electrical System: Wiring Diagrams, Charging System, Starting System, Lighting System, Ignition System, Instrumentation, Audio System, Power Accessories Body & Interior: Body Panels, Doors, Windows, Seats, Trim, HVAC System, Body Electrical Components Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, tune-ups, belt inspection and replacement, brake pad replacement Diagnostics & Troubleshooting: Fault code diagnosis, symptom-based troubleshooting, electrical system diagnostics Major Repairs: Engine overhauls, transmission rebuilds, suspension component replacement, brake caliper and master cylinder service, electrical component repair Component Replacement: Detailed instructions for replacing all major and minor components Specifications & Tolerances: Torque specifications, clearances, fluid capacities, electrical resistance values Technical Depth Depth Level: Comprehensive (from basic maintenance to full engine/transmission rebuilds) 📊 Manual Specifications File Format Digital Format Details: PDF (Portable Document Format) – universally compatible, allows for easy searching and printing of specific sections. Print Quality Image Resolution: High-resolution diagrams and schematics, typically scanned from original factory service manuals. Binding Type Physical Manual Binding: Not applicable for digital format, but original factory manuals were typically professionally bound or ring-bound. Paper Type Physical Manual Paper: Not applicable for digital format, but original factory manuals used durable paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Displacement: 1.3L (1300cc) Engine Configuration: Inline-4 Cylinder Valve Train: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) - depending on specific engine variant Performance Horsepower Range: Approx. 70-83 HP (depending on engine variant and tuning) Torque Range: Approx. 100-115 Nm (depending on engine variant and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Codes Covered Common Engine Codes: HC-C, HD-E, HD-F (refer to manual for exact applicability) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features Drivetrain Options: Rear-Wheel Drive (RWD) and Full-Time Four-Wheel Drive (4WD) with center differential Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (verify with specific manual section for exact part number and capacity) Automatic Transmission Fluid: Dexron II or III equivalent (verify with specific manual section for exact part number and capacity) 📐 Dimensions Exterior Length: Approx. 3,680 - 3,700 mm Width: Approx. 1,550 - 1,600 mm Height: Approx. 1,680 - 1,700 mm Wheelbase: Approx. 2,280 mm Weights Curb Weight: Approx. 1,050 - 1,200 kg (depending on configuration) Gross Vehicle Weight Rating: Refer to vehicle data plate or manual for specific GVWR Cargo Cargo Volume: Approx. 300 - 400 liters (with rear seats up, varies with configuration) 🛡️ Safety Features Ratings Crash Test Ratings: Limited official independent crash test data available for this specific generation and market; refer to regional safety authorities if available. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes (standard). Some models may have optional ABS. Passive Features Airbags: Driver's airbag standard on many models; passenger airbag availability varied by market and trim. Seatbelts: 3-point seatbelts with pretensioners for front occupants; 2-point lap belts for rear occupants (varies by region). 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM radio with cassette player or CD player depending on trim level. Basic speaker configuration. Display: Simple dashboard-mounted display for radio and climate controls. No central touchscreen or advanced navigation in this generation. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on higher trim levels or specific market configurations. 4Wd System: Full-time 4WD with viscous coupling center differential, providing enhanced traction in varying conditions. Connectivity Connectivity Options: Limited to basic auxiliary inputs or aftermarket solutions for...
Provides essential factory-level technical information for maintaining and repairing the Daihatsu Terios, crucial given its relative rarity in some markets and the challenge of finding specialized knowledge.
📋 Manual Details
Coverage Areas
Manual Type:
Master Service Repair Manual
Language:
English
Format:
Digital (likely PDF)
Page Count
Estimated Page Count:
800-1200 pages (typical for comprehensive service manuals of this era)
Format
Searchability:
Searchable text (typical for PDF manuals)
Printability:
Printable pages
Manual Type
Manual Category:
Factory Authorized Service Manual
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Emission Control Systems
Transmission & Drivetrain:
Manual Transmission, Automatic Transmission, Transfer Case, Front Differential, Rear Differential, Drive Shafts, Axles
Potential for aging wiring harness issues, minor sensor failures (e.g., ABS sensors, crankshaft position sensor).
Engine Performance Notes:
Early models might experience minor performance degradation due to carbon buildup or aging ignition components. Ensure proper maintenance of fuel injectors and air intake system.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history of producing small, reliable, and often off-road capable vehicles, particularly in the Japanese domestic market (Kei car segment).
Model Evolution
Generation 1 Terios:
The first-generation Terios (J100) was introduced in 1997, aiming to capitalize on the growing demand for compact SUVs. It offered a robust construction and modest off-road capabilities.
Global Markets:
The Terios was sold in numerous global markets, often under different brand names or badges (e.g., Toyota Cami).
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
Specific individual awards for the 1998-2002 Terios are not widely documented; however, Daihatsu vehicles of this era are generally recognized for their reliability and value for money in their segments.
Ratings
Reliability Perception:
Generally considered a reliable vehicle when properly maintained, with a focus on practical functionality over luxury or cutting-edge technology.