🏷️ Basic Information Identification Make: Mazda Model: Protegé5 Years Covered: 1998, 1999, 2000, 2001, 2002, 2003 Codes Chassis Codes: BJ3P (FWD), BJ5W (FWD), BJ8W (AWD) Engine Codes: FP-DE (1.8L), FS-DE (2.0L), FS-ZE (2.0L MZR, JDM), ZM-DE (1.5L, JDM) 👋 Introduction Market Position Segment: Compact Hatchback / Wagon Target Audience: Enthusiasts seeking to perform maintenance and repairs, professional mechanics Competitive Analysis Competitors: Honda Civic Hatchback, Toyota Corolla Hatchback, Subaru Impreza Outback Sport Key Features Unique Selling Proposition: Versatile practicality with sporty handling and a unique European-inspired design Manual Value: Essential for maintaining peak performance, longevity, and diagnosing issues accurately 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: Digital Download (PDF) Completeness: Comprehensive, covering all repairs and servicing Page Count Page Count: Estimated 2000+ pages (typical for factory manuals of this era) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical (FP-DE, FS-DE), Engine Control Systems (ECU), Fuel System, Ignition System, Exhaust System, Transmission (Manual & Automatic), Drivetrain (FWD & AWD) Chassis: Suspension (Front & Rear), Steering System, Brake System (ABS) Body And Interior: Body Panels, Doors, Windows, Seats, HVAC System, Interior Trim Electrical: Wiring Diagrams, Lighting System, Instrumentation, Audio System, Power Accessories, SRS (Airbag) System Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replenishments Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing Procedures Repair: Engine Overhaul, Transmission Rebuilds, Suspension Component Replacement, Brake System Repairs, Electrical Component Repair, Bodywork Repairs Technical Data: Torque Specifications, Clearances, Alignments, Specifications Tables Technical Depth Depth: Full factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval Print Quality Quality: High-resolution scans of original factory documentation Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 1.8 Liters (1839 cc) Engine 1 Type: DOHC 16-Valve Inline-4 (FP-DE) Engine 1 Horsepower: Approx. 120 hp @ 5500-6000 rpm Engine 1 Torque: Approx. 117 lb-ft @ 3800-4300 rpm Optional Engine Engine 2 Displacement: 2.0 Liters (1991 cc) Engine 2 Type: DOHC 16-Valve Inline-4 (FS-DE / FS-ZE) Engine 2 Horsepower: Approx. 130 hp @ 6000 rpm (FS-DE), 170 hp @ 7000 rpm (FS-ZE JDM) Engine 2 Torque: Approx. 135 lb-ft @ 4000 rpm (FS-DE), 144 lb-ft @ 5000 rpm (FS-ZE JDM) Performance Fuel Type: Unleaded Gasoline Fuel System Induction: Electronic Fuel Injection (EFI) Emission Controls: Catalytic Converter, EGR System 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual Optional Transmission Type 2: 4-Speed Automatic Features Clutch Type: Hydraulically Actuated Dry Single Plate (Manual) Transmission Fluid Type: Dexron III/Mercon (Automatic), GL-4 Gear Oil (Manual) 📐 Dimensions Exterior Length: Approx. 168.7 inches (4285 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 59.1 inches (1500 mm) Wheelbase: Approx. 102.7 inches (2605 mm) Cargo Cargo Volume Hatchback: Approx. 22.3 cu ft (rear seats up) Weights Curb Weight: Approx. 2600-2900 lbs (1180-1315 kg), depending on configuration Gross Vehicle Weight Rating: Varies by model and configuration 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4/5 Stars (Driver/Passenger) for early models IIHS Side Impact: Acceptable (for models equipped with side airbags) Active Features ABS: Available (Standard on higher trims/later years) Traction Control: Optional on some models Passive Features Airbags: Frontal airbags standard, Side airbags optional Seatbelts: 3-point front and rear seatbelts, pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio Climate Control: Manual or automatic climate control depending on trim level Driver Assistance Cruise Control: Available on higher trims Connectivity Power Windows Locks: Standard on most trims, optional on base models 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first Air Filter Replacement: Every 15,000 miles (24,000 km) Spark Plug Replacement: Every 30,000 miles (48,000 km) for standard plugs, longer for iridium Fluid Specifications Engine Oil Viscosity: 5W-30 (API SG/SH/SJ rated) Coolant Type: Mazda Genuine Long Life Coolant or equivalent (ethylene glycol-based) Brake Fluid Type: DOT 3 Known Issues Engine Mounts: Premature wear and cracking of engine and transmission mounts leading to vibration Ignition Coils: Failure of ignition coils can cause misfires and rough running Wheel Bearings: Front wheel bearing failure leading to humming or grinding noise Rust: Corrosion, particularly on rear wheel arches and rocker panels, in rust-belt regions 📚 Vehicle History Brand Heritage Mazda Philosophy: Jinba Ittai (Horse and Rider as One) - emphasizing a connected driving experience Model Evolution Generation Bj: Second generation Protegé (1998-2003), shared platform with Ford Focus and Mercury Cougar in some markets. Protege5 Introduction: Introduced for the 2002 model year in North America, offering a more upscale and practical wagon variant. Production Manufacturing Location: Hofuf, Saudi Arabia (for some export markets); Japan (for JDM models) Production End: Discontinued after the 2003 model year, replaced by the Mazda3. 🏆...