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Mazda PROTEGE Service Repair Manual 1998-2003

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🏷️ Basic Information Identification Make: Mazda Model: Protegé Model Years Covered: 1998-2003 Codes Chassis Codes: BJ (global), FN (Japan, 1998-2000), GF (Europe, 1998-2003), ES (North America, 2001-2003) Engine Codes Covered: FS-DE (2.0L DOHC I4), ZM-DE (1.5L DOHC I4), FP-DE (1.8L DOHC I4), YS-DE (1.3L SOHC I4 - Japan), YF-DE (1.5L DOHC I4 - Japan), Y6 (1.3L SOHC I4 - some markets) 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY mechanics, independent repair shops, automotive enthusiasts Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mitsubishi Lancer Key Features Vehicle Appeal: Reliability, sporty handling (especially GT and Mazdaspeed variants), value for money Manual Benefit: Provides in-depth technical knowledge for efficient and accurate repairs and maintenance 📋 Manual Details Coverage Areas Manual Type: Factory Service Manual / Workshop Repair Manual Language: English Format: Instant Download (Digital) Page Count Estimated Page Count: 1500+ Content Detail: Comprehensive, detailed 📖 Manual Coverage Systems Covered Engine: Engine mechanical, engine management, lubrication, cooling, fuel injection, ignition, emissions control Transmission: Manual and automatic transmissions, clutch, driveshafts, differentials Brakes: Hydraulic system, ABS (if equipped), parking brake, component replacement Suspension Steering: Front and rear suspension, steering system, power steering Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation, power accessories, HVAC controls, SRS (Airbag) system Body: Body and frame, exterior trim, interior trim, doors, windows, bumpers, glass replacement HVAC: Heating, ventilation, and air conditioning systems Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, belt adjustments Diagnostics: Troubleshooting guides, symptom-based diagnostics, OBD-II diagnostics (for relevant models) Repair: Component removal and installation, internal engine repairs, transmission overhauls, brake caliper replacement, suspension component replacement Rebuilding: Engine rebuilding, transmission rebuilding Electrical Work: Rewiring, component testing, circuit diagnosis, sensor replacement Technical Depth Depth: Full workshop level, covering basic maintenance to complete drivetrain and chassis overhauls Detail Level: Step-by-step instructions with detailed diagrams and illustrations 📊 Manual Specifications File Format File Type: PDF (typically, as it's an instant download) Searchability: Likely text-searchable for quick reference Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Content Completeness Completeness: Full coverage of all systems and procedures for the specified years, including detailed diagrams and technical specifications. ⚙️ Engine Specifications Primary Engine Engine Displacement Common: 2.0L (1998cc) Engine Type Common: FS-DE (DOHC, 16-valve, Inline-4) Performance Horsepower 2.0L Fs-De: Approx. 118-130 hp (depending on market and year) Torque 2.0L Fs-De: Approx. 133-137 lb-ft (depending on market and year) Engine Aspirated: Naturally Aspirated (except for Mazdaspeed Protegé turbo variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Maintenance Specs Timing Belt Replacement Interval: 60,000-90,000 miles (check manual for specific engine) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Optional Optional Transmission Type: 4-speed Automatic Features All Wheel Drive Availability: Available on select models/trims, primarily in Japanese market and some international markets Maintenance Specs Manual Transmission Fluid Type: API GL-4 (e.g., SAE 75W-90 or 80W-90) Automatic Transmission Fluid Type: Mazda ATF-MV or equivalent Dexron III compatible 📐 Dimensions Exterior Body Styles: 3-door Hatchback, 4-door Sedan, 5-door Wagon Wheelbase Approx: 102.8 inches (2610 mm) Track Width Front Approx: 58.7 inches (1490 mm) Track Width Rear Approx: 58.1 inches (1475 mm) Weights Curb Weight Range Approx: 2500-2900 lbs (1135-1315 kg) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: 4 Stars (2001-2003 models, specific tests may vary) NHTSA Frontal Crash Rating Passenger: 4 Stars (2001-2003 models, specific tests may vary) IIHS Small Overlap Frontal Rating: Not rated (vehicle predates this test) Active Features ABS: Available (standard on higher trims/later years) Traction Control: Rarely equipped, potentially on late-model performance variants Passive Features Airbags Front: Driver and Passenger airbags standard on most models Side Impact Airbags: Available on select higher trims Seat Belt Pretensioners: Standard 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio (Bose on some trims) Climate Control: Manual or automatic climate control systems Driver Assistance Cruise Control: Available on most models Keyless Entry: Available on higher trims Connectivity Bluetooth: Not factory equipped Usb Port: Not factory equipped 🔧 Maintenance Service Intervals Oil And Filter Change: Every 5,000 miles or 6 months (severe service: 3,000 miles) Engine Air Filter Replacement: Every 15,000-30,000 miles or as needed based on conditions Cabin Air Filter Replacement: Every 15,000-30,000 miles or annually (if equipped) Fluid Specifications Engine Oil Type: API SN or higher, SAE 5W-30 or 10W-30 (check owner's manual for temperature specific recommendations) Engine Oil Capacity 2.0L: Approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter change Coolant Type: Mazda Long Life Coolant (Blue) or equivalent ethylene glycol-based antifreeze Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine Common Issues: Cracked exhaust manifold (FS-DE), intake manifold gasket leaks, camshaft/crankshaft position sensor failures, oil leaks from valve cover gasket Transmission Common Issues: Automatic transmission harsh shifting or slipping, manual clutch wear Suspension Common Issues: Worn...
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Mazda PROTEGE Service Repair Manual 1998-2003
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protegé
Model Years Covered:
1998-2003
Codes
Chassis Codes:
BJ (global), FN (Japan, 1998-2000), GF (Europe, 1998-2003), ES (North America, 2001-2003)
Engine Codes Covered:
FS-DE (2.0L DOHC I4), ZM-DE (1.5L DOHC I4), FP-DE (1.8L DOHC I4), YS-DE (1.3L SOHC I4 - Japan), YF-DE (1.5L DOHC I4 - Japan), Y6 (1.3L SOHC I4 - some markets)
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
DIY mechanics, independent repair shops, automotive enthusiasts
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mitsubishi Lancer
Key Features
Vehicle Appeal:
Reliability, sporty handling (especially GT and Mazdaspeed variants), value for money
Manual Benefit:
Provides in-depth technical knowledge for efficient and accurate repairs and maintenance
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual / Workshop Repair Manual
Language:
English
Format:
Instant Download (Digital)
Page Count
Estimated Page Count:
1500+
Content Detail:
Comprehensive, detailed
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, engine management, lubrication, cooling, fuel injection, ignition, emissions control
Transmission:
Manual and automatic transmissions, clutch, driveshafts, differentials
Brakes:
Hydraulic system, ABS (if equipped), parking brake, component replacement
Suspension Steering:
Front and rear suspension, steering system, power steering
Electrical:
Wiring diagrams, charging system, starting system, lighting, instrumentation, power accessories, HVAC controls, SRS (Airbag) system
Body:
Body and frame, exterior trim, interior trim, doors, windows, bumpers, glass replacement
HVAC:
Heating, ventilation, and air conditioning systems
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, belt adjustments
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, OBD-II diagnostics (for relevant models)
Repair:
Component removal and installation, internal engine repairs, transmission overhauls, brake caliper replacement, suspension component replacement
Rebuilding:
Engine rebuilding, transmission rebuilding
Electrical Work:
Rewiring, component testing, circuit diagnosis, sensor replacement
Technical Depth
Depth:
Full workshop level, covering basic maintenance to complete drivetrain and chassis overhauls
Detail Level:
Step-by-step instructions with detailed diagrams and illustrations
📊 Manual Specifications
File Format
File Type:
PDF (typically, as it's an instant download)
Searchability:
Likely text-searchable for quick reference
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Content Completeness
Completeness:
Full coverage of all systems and procedures for the specified years, including detailed diagrams and technical specifications.
⚙️ Engine Specifications
Primary Engine
Engine Displacement Common:
2.0L (1998cc)
Engine Type Common:
FS-DE (DOHC, 16-valve, Inline-4)
Performance
Horsepower 2.0L Fs-De:
Approx. 118-130 hp (depending on market and year)
Torque 2.0L Fs-De:
Approx. 133-137 lb-ft (depending on market and year)
Engine Aspirated:
Naturally Aspirated (except for Mazdaspeed Protegé turbo variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Maintenance Specs
Timing Belt Replacement Interval:
60,000-90,000 miles (check manual for specific engine)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual
Optional
Optional Transmission Type:
4-speed Automatic
Features
All Wheel Drive Availability:
Available on select models/trims, primarily in Japanese market and some international markets
Maintenance Specs
Manual Transmission Fluid Type:
API GL-4 (e.g., SAE 75W-90 or 80W-90)
Automatic Transmission Fluid Type:
Mazda ATF-MV or equivalent Dexron III compatible
📐 Dimensions
Exterior
Body Styles:
3-door Hatchback, 4-door Sedan, 5-door Wagon
Wheelbase Approx:
102.8 inches (2610 mm)
Track Width Front Approx:
58.7 inches (1490 mm)
Track Width Rear Approx:
58.1 inches (1475 mm)
Weights
Curb Weight Range Approx:
2500-2900 lbs (1135-1315 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating Driver:
4 Stars (2001-2003 models, specific tests may vary)
NHTSA Frontal Crash Rating Passenger:
4 Stars (2001-2003 models, specific tests may vary)
IIHS Small Overlap Frontal Rating:
Not rated (vehicle predates this test)
Active Features
ABS:
Available (standard on higher trims/later years)
Traction Control:
Rarely equipped, potentially on late-model performance variants
Passive Features
Airbags Front:
Driver and Passenger airbags standard on most models
Side Impact Airbags:
Available on select higher trims
Seat Belt Pretensioners:
Standard
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio (Bose on some trims)
Climate Control:
Manual or automatic climate control systems
Driver Assistance
Cruise Control:
Available on most models
Keyless Entry:
Available on higher trims
Connectivity
Bluetooth:
Not factory equipped
Usb Port:
Not factory equipped
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 5,000 miles or 6 months (severe service: 3,000 miles)
Engine Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on conditions
Cabin Air Filter Replacement:
Every 15,000-30,000 miles or annually (if equipped)
Fluid Specifications
Engine Oil Type:
API SN or higher, SAE 5W-30 or 10W-30 (check owner's manual for temperature specific recommendations)
Engine Oil Capacity 2.0L:
Approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter change
Coolant Type:
Mazda Long Life Coolant (Blue) or equivalent ethylene glycol-based antifreeze
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Common Issues:
Cracked exhaust manifold (FS-DE), intake manifold gasket leaks, camshaft/crankshaft position sensor failures, oil leaks from valve cover gasket
Transmission Common Issues:
Automatic transmission harsh shifting or slipping, manual clutch wear
Suspension Common Issues:
Worn front control arm bushings, worn ball joints, rear shock absorber leaks
Electrical Common Issues:
Faulty power window regulators, gauge cluster issues, immobilizer problems (late models)
Body Common Issues:
Rust, especially around wheel arches, rocker panels, and rear subframe mounts
📚 Vehicle History
Brand Heritage
Manufacturer:
Mazda Motor Corporation
Model Evolution
Generation:
Second Generation (1998-2003, global chassis codes BJ/FN/GF/ES)
Previous Generation:
Mazda Protegé (1990-1997, BG chassis)
Facelift:
Minor facelift for the 2001 model year, with updated styling and features
Production
Production Period:
1998-2003
Manufacturing Locations:
Japan (various plants), Mexico (for North American market)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Protegé DX and LX models were named to Car and Driver's 10Best lists for 1998 and 1999, praised for handling and value.
Ratings
Reliability Ratings:
Generally considered good to very good, with specific model years and engines having better track records. Key is diligent maintenance as outlined in the manual.
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