🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 1998 👋 Introduction Market Position Category: Adventure Touring Motorcycle Target Audience: Owners and independent mechanics seeking to maintain, repair, and optimize their Aprilia Pegaso 650. Competitive Analysis Competitors: BMW F650, Honda Transalp, Suzuki DR650. Key Features Versatility: The Pegaso 650 is known for its versatility, capable of handling commuting, touring, and light off-road excursions. 📋 Manual Details Coverage Areas Covered Models: Aprilia Pegaso 650 1998 (All Variants) Page Count Estimated Page Count: 300-400 Manual Type Type: Service and Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top end, bottom end, cylinder head, pistons, crankshaft, timing, valve clearance, lubrication system, cooling system. Fuel System: Carburetor system (Mikuni BSR33), fuel delivery, fuel pump, fuel lines, fuel tank inspection and maintenance. Ignition System: Ignition timing, spark plugs, CDI unit, wiring diagrams, troubleshooting ignition faults. Transmission: Gearbox disassembly and reassembly, gear selection mechanism, clutch operation and adjustment, lubrication, common transmission issues. Chassis And Frame: Frame inspection, swingarm, bearings, steering head bearings, linkage systems. Suspension: Front fork (Telescopic, inverted) overhaul, oil seals, springs, damping adjustments, rear shock absorber (Monoshock) service, linkage maintenance. Brakes: Front and rear brake system service, brake pad replacement, caliper maintenance, brake fluid bleeding, master cylinder, brake disc inspection. Electrical System: Wiring diagrams, battery service, starter motor, alternator, lighting system (headlight, taillight, indicators), fuses, relays, electrical troubleshooting. Exhaust System: Exhaust pipe inspection, muffler maintenance, gasket replacement. Bodywork And Trim: Fairing removal and installation, seat, fenders, fuel tank removal and installation, cosmetic repairs. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment and lubrication, tire pressure checks, brake adjustments, general inspection points. Troubleshooting: Diagnostic procedures for common running issues, electrical faults, starting problems, and component failures. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical system diagnostics and repair. Component Disassembly And Reassembly: Detailed step-by-step instructions for all major mechanical and electrical components. Technical Depth Depth: Comprehensive from basic checks and adjustments to full engine and gearbox rebuilds. Includes detailed torque specifications, clearances, and diagnostic flowcharts. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of text, diagrams, and images. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: Single-cylinder, four-stroke Displacement: 652 cc Bore X Stroke: 100 mm x 83.6 mm Compression Ratio: 9.5:1 Valve Train: SOHC, 4 valves per cylinder Performance Horsepower Estimate: Approx. 48 HP (36 kW) @ 6200 RPM Torque Estimate: Approx. 64 Nm (47 lb-ft) @ 4700 RPM Fuel System Carburetor Model: Mikuni BSR33 CV carburetor Fuel Type: Unleaded gasoline (95 RON recommended) 🔧 Transmission Standard Type: 5-speed manual gearbox Optional Type: N/A Features Clutch: Wet, multi-plate clutch Final Drive: O-ring sealed chain drive 📐 Dimensions Exterior Length: Approx. 2170 mm Width: Approx. 880 mm Height: Approx. 1320 mm Wheelbase: Approx. 1480 mm Weights Dry Weight: Approx. 185 kg Wet Weight: Approx. 195 kg (fully fueled) Max Load: Approx. 200 kg (rider and luggage) 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle specific safety data not comparable to automotive; emphasis on rider protection and vehicle dynamics) Active Features Braking System: Disc brakes front and rear (dual piston caliper front, single piston caliper rear). Suspension Stability: Robust front and rear suspension for predictable handling. Passive Features Lighting: Halogen headlight, LED taillight, amber turn signals for visibility. Ergonomics: Upright riding position for rider comfort and control. 💡 Technology Features Infotainment Dashboard: Analog speedometer, tachometer, odometer, trip meter, and indicator lights. Driver Assistance ABS: Optional ABS available on some models/markets. Connectivity Connectivity Features: N/A (Basic motorcycle technology for the era). 🔧 Maintenance Service Intervals Engine Oil And Filter: Every 5,000 km or 6 months (whichever comes first). Air Filter: Inspect every 5,000 km, clean or replace as needed. Spark Plug: Replace every 10,000 km or as per wear indicator. Valve Clearance: Check every 10,000 km. Chain Lubrication: Every 500 km and after washing or riding in rain. Chain Adjustment: Check every 2,000 km. Fluid Specifications Engine Oil: SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil (e.g., Motul 5100 10W-40). Engine Oil Capacity: Approx. 2.5 liters (with filter change). Coolant: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio), e.g., Castrol Radicool SF. Brake Fluid: DOT 4 (e.g., Castrol DOT 4). Fork Oil: SAE 10W (e.g., Showa SS-10 or equivalent). Known Issues Stalling At Idle: Often related to carburetor settings, vacuum leaks, or dirty air filter. Clutch Slippage: Can be due to worn clutch plates or incorrect cable adjustment. Electrical Gremlins: Loose connections, corroded wiring, or failing regulator/rectifier can cause intermittent issues. Suspension Leaks: Worn fork seals are common, requiring replacement. 📚 Vehicle History Brand Heritage Manufacturer Origin: Aprilia...
Fairing removal and installation, seat, fenders, fuel tank removal and installation, cosmetic repairs.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment and lubrication, tire pressure checks, brake adjustments, general inspection points.
Troubleshooting:
Diagnostic procedures for common running issues, electrical faults, starting problems, and component failures.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical system diagnostics and repair.
Component Disassembly And Reassembly:
Detailed step-by-step instructions for all major mechanical and electrical components.
Technical Depth
Depth:
Comprehensive from basic checks and adjustments to full engine and gearbox rebuilds. Includes detailed torque specifications, clearances, and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of text, diagrams, and images.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Single-cylinder, four-stroke
Displacement:
652 cc
Bore X Stroke:
100 mm x 83.6 mm
Compression Ratio:
9.5:1
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower Estimate:
Approx. 48 HP (36 kW) @ 6200 RPM
Torque Estimate:
Approx. 64 Nm (47 lb-ft) @ 4700 RPM
Fuel System
Carburetor Model:
Mikuni BSR33 CV carburetor
Fuel Type:
Unleaded gasoline (95 RON recommended)
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Optional
Type:
N/A
Features
Clutch:
Wet, multi-plate clutch
Final Drive:
O-ring sealed chain drive
📐 Dimensions
Exterior
Length:
Approx. 2170 mm
Width:
Approx. 880 mm
Height:
Approx. 1320 mm
Wheelbase:
Approx. 1480 mm
Weights
Dry Weight:
Approx. 185 kg
Wet Weight:
Approx. 195 kg (fully fueled)
Max Load:
Approx. 200 kg (rider and luggage)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle specific safety data not comparable to automotive; emphasis on rider protection and vehicle dynamics)
Active Features
Braking System:
Disc brakes front and rear (dual piston caliper front, single piston caliper rear).
Suspension Stability:
Robust front and rear suspension for predictable handling.
Passive Features
Lighting:
Halogen headlight, LED taillight, amber turn signals for visibility.
Ergonomics:
Upright riding position for rider comfort and control.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, tachometer, odometer, trip meter, and indicator lights.
Driver Assistance
ABS:
Optional ABS available on some models/markets.
Connectivity
Connectivity Features:
N/A (Basic motorcycle technology for the era).
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000 km or 6 months (whichever comes first).
Air Filter:
Inspect every 5,000 km, clean or replace as needed.
Spark Plug:
Replace every 10,000 km or as per wear indicator.
Valve Clearance:
Check every 10,000 km.
Chain Lubrication:
Every 500 km and after washing or riding in rain.
Chain Adjustment:
Check every 2,000 km.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil (e.g., Motul 5100 10W-40).
Engine Oil Capacity:
Approx. 2.5 liters (with filter change).
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio), e.g., Castrol Radicool SF.
Brake Fluid:
DOT 4 (e.g., Castrol DOT 4).
Fork Oil:
SAE 10W (e.g., Showa SS-10 or equivalent).
Known Issues
Stalling At Idle:
Often related to carburetor settings, vacuum leaks, or dirty air filter.
Clutch Slippage:
Can be due to worn clutch plates or incorrect cable adjustment.
Electrical Gremlins:
Loose connections, corroded wiring, or failing regulator/rectifier can cause intermittent issues.
Suspension Leaks:
Worn fork seals are common, requiring replacement.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer renowned for its success in motorcycle racing and production of sporty, high-performance motorcycles.
Model Evolution
Pegaso Lineage:
The Pegaso line has a history of dual-purpose motorcycles, evolving with various engine sizes and configurations, with the 650cc single-cylinder becoming a cornerstone for versatility.
Production
Manufacturing Period:
The first generation Pegaso 650 was introduced in the early 1990s, with the 1998 model representing a significant iteration in its development, often featuring Rotax-derived engines.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1998 model are scarce in readily available records, the Pegaso line consistently received praise for its dual-purpose capability and value proposition within its segment.