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BMW R850 R850R 1998 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R Year: 1998 Codes Model Code: R850R 👋 Introduction Market Position Market Segment: Touring motorcycle, known for its comfort, reliability, and Boxer engine character. Competitive Analysis Competitors 1998: Honda VFR800, Kawasaki GTR1000, Yamaha FJR1300 (early versions). Key Features Vehicle Design Philosophy: Practical, comfortable, and capable touring motorcycle with BMW's signature Boxer twin engine and shaft drive. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Transmission, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Bodywork, Troubleshooting Page Count Page Count: Extensive (specific count not provided, but described as 'very detailed') Manual Type Manual Type: Full Service Repair Manual Language Language: English (Assumed based on product description) Format Format: Digital (PDF or similar electronic format implied by 'manual') 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of the boxer engine, including cylinder heads, pistons, crankshaft, camshafts, valve train. Fuel System: Bosch Motronic fuel injection system components, fuel pump, injectors, pressure regulator, throttle body, and sensors. Ignition System: Ignition coils, spark plugs, timing, and Motronic control unit diagnostics. Transmission And Drivetrain: Clutch operation, gearbox overhaul, final drive maintenance, shaft drive inspection. Chassis And Suspension: Front Telelever suspension, Paralever rear suspension, wheel bearing service, steering head bearing maintenance. Braking System: BMW EVO disc brakes (front and rear), ABS II system troubleshooting and maintenance (if applicable to 1998 model). Electrical System: Wiring diagrams, battery maintenance, starter motor, alternator, lighting system, instrument cluster troubleshooting. Bodywork And Fairings: Removal and installation of body panels, seat, fuel tank, and related components. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug service, lubrication points, brake fluid flush. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Repair And Rebuild: Detailed instructions for component overhaul, replacement, and adjustment for all major systems. Technical Data And Specifications: Torque specifications, clearance measurements, fluid types and capacities, electrical resistance values. Technical Depth Depth Of Coverage: Comprehensive, suitable for both novice DIY mechanics and experienced technicians. Covers everything from basic adjustments to full engine rebuilds. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) for universal compatibility and searchability. Print Quality Print Quality: High-resolution scans with clear text and legible diagrams, optimized for printing. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, air-cooled, boxer-twin (flat-twin) Displacement: 849 cc Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 10.0:1 (Typical) Valve Train: Overhead camshafts (SOHC), 2 valves per cylinder, pushrod actuated Performance Horsepower Approx: 70 hp @ 7,000 rpm (Approximate, may vary by market/tune) Torque Approx: 77 Nm (57 lb-ft) @ 5,000 rpm (Approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic M5.2 or similar) Fuel Type: Unleaded Gasoline (95 RON recommended) Lubrication Oil Capacity With Filter: 3.0 Liters (3.2 US Quarts) Oil Type Recommended: SAE 15W-50 Synthetic or Semi-Synthetic motorcycle oil (refer to manual for specific BMW approval) 🔧 Transmission Standard Transmission Type: 5-speed manual Clutch Type: Single dry plate, hydraulically actuated Features Final Drive: Shaft drive Gearbox Oil Type: SAE 80W-90 GL-5 gear oil 📐 Dimensions Exterior Length Approx: 2170 mm (85.4 in) Width Approx: 800 mm (31.5 in) (Excluding mirrors) Height Approx: 1380 mm (54.3 in) (To handlebars) Weights Dry Weight Approx: 207 kg (456 lbs) Wet Weight Approx: 232 kg (511 lbs) (Approximate, with full fluids) 🛡️ Safety Features Ratings ABS Availability: Optional on some models/markets (ABS II system) Active Features Brakes Front: Dual 305 mm (12.0 in) discs with dual-piston calipers Brakes Rear: Single 276 mm (10.9 in) disc with dual-piston caliper Passive Features Lighting: Halogen headlight, LED taillight (typical for the era) 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, fuel gauge, odometer, trip meter, warning lights. Driver Assistance ABS System Details: BMW ABS II, a reliable two-channel anti-lock braking system (if equipped). Connectivity Onboard Computer: Not typically equipped on the 1998 R850R. Some later models may have had basic computer functions. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Clearance Check: Every 20,000 km (12,000 miles) Final Drive Oil Change: Every 20,000 km (12,000 miles) Fluid Specifications Brake Fluid Type: DOT 4 (refer to manual for specific BMW specification) Coolant Type: N/A (Air-cooled engine) Known Issues Common Wear Items: Clutch wear, fuel pump reliability, alternator output, steering head bearings, exhaust header pipe corrosion. Electrical Gremlins: Intermittent electrical faults related to wiring harness connectors and grounds are not uncommon on older BMWs. 📚 Vehicle History Brand Heritage Bmw Motorcycles Legacy: BMW has a long and storied history in motorcycle manufacturing, particularly known for its boxer engines, shaft drive, and robust touring capabilities. Model Evolution R Series Evolution: The R850R is part of BMW's air-cooled R...
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BMW R850 R850R 1998 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Year:
1998
Codes
Model Code:
R850R
👋 Introduction
Market Position
Market Segment:
Touring motorcycle, known for its comfort, reliability, and Boxer engine character.
Competitive Analysis
Competitors 1998:
Honda VFR800, Kawasaki GTR1000, Yamaha FJR1300 (early versions).
Key Features Vehicle
Design Philosophy:
Practical, comfortable, and capable touring motorcycle with BMW's signature Boxer twin engine and shaft drive.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Transmission, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Bodywork, Troubleshooting
Page Count
Page Count:
Extensive (specific count not provided, but described as 'very detailed')
Manual Type
Manual Type:
Full Service Repair Manual
Language
Language:
English (Assumed based on product description)
Format
Format:
Digital (PDF or similar electronic format implied by 'manual')
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of the boxer engine, including cylinder heads, pistons, crankshaft, camshafts, valve train.
Fuel System:
Bosch Motronic fuel injection system components, fuel pump, injectors, pressure regulator, throttle body, and sensors.
Ignition System:
Ignition coils, spark plugs, timing, and Motronic control unit diagnostics.
Transmission And Drivetrain:
Clutch operation, gearbox overhaul, final drive maintenance, shaft drive inspection.
Chassis And Suspension:
Front Telelever suspension, Paralever rear suspension, wheel bearing service, steering head bearing maintenance.
Braking System:
BMW EVO disc brakes (front and rear), ABS II system troubleshooting and maintenance (if applicable to 1998 model).
Electrical System:
Wiring diagrams, battery maintenance, starter motor, alternator, lighting system, instrument cluster troubleshooting.
Bodywork And Fairings:
Removal and installation of body panels, seat, fuel tank, and related components.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug service, lubrication points, brake fluid flush.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Repair And Rebuild:
Detailed instructions for component overhaul, replacement, and adjustment for all major systems.
Technical Data And Specifications:
Torque specifications, clearance measurements, fluid types and capacities, electrical resistance values.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for both novice DIY mechanics and experienced technicians. Covers everything from basic adjustments to full engine rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format) for universal compatibility and searchability.
Print Quality
Print Quality:
High-resolution scans with clear text and legible diagrams, optimized for printing.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, boxer-twin (flat-twin)
Displacement:
849 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.0:1 (Typical)
Valve Train:
Overhead camshafts (SOHC), 2 valves per cylinder, pushrod actuated
Performance
Horsepower Approx:
70 hp @ 7,000 rpm (Approximate, may vary by market/tune)
Torque Approx:
77 Nm (57 lb-ft) @ 5,000 rpm (Approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic M5.2 or similar)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Lubrication
Oil Capacity With Filter:
3.0 Liters (3.2 US Quarts)
Oil Type Recommended:
SAE 15W-50 Synthetic or Semi-Synthetic motorcycle oil (refer to manual for specific BMW approval)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Clutch Type:
Single dry plate, hydraulically actuated
Features
Final Drive:
Shaft drive
Gearbox Oil Type:
SAE 80W-90 GL-5 gear oil
📐 Dimensions
Exterior
Length Approx:
2170 mm (85.4 in)
Width Approx:
800 mm (31.5 in) (Excluding mirrors)
Height Approx:
1380 mm (54.3 in) (To handlebars)
Weights
Dry Weight Approx:
207 kg (456 lbs)
Wet Weight Approx:
232 kg (511 lbs) (Approximate, with full fluids)
🛡️ Safety Features
Ratings
ABS Availability:
Optional on some models/markets (ABS II system)
Active Features
Brakes Front:
Dual 305 mm (12.0 in) discs with dual-piston calipers
Brakes Rear:
Single 276 mm (10.9 in) disc with dual-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight (typical for the era)
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, fuel gauge, odometer, trip meter, warning lights.
Driver Assistance
ABS System Details:
BMW ABS II, a reliable two-channel anti-lock braking system (if equipped).
Connectivity
Onboard Computer:
Not typically equipped on the 1998 R850R. Some later models may have had basic computer functions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Final Drive Oil Change:
Every 20,000 km (12,000 miles)
Fluid Specifications
Brake Fluid Type:
DOT 4 (refer to manual for specific BMW specification)
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Clutch wear, fuel pump reliability, alternator output, steering head bearings, exhaust header pipe corrosion.
Electrical Gremlins:
Intermittent electrical faults related to wiring harness connectors and grounds are not uncommon on older BMWs.
📚 Vehicle History
Brand Heritage
Bmw Motorcycles Legacy:
BMW has a long and storied history in motorcycle manufacturing, particularly known for its boxer engines, shaft drive, and robust touring capabilities.
Model Evolution
R Series Evolution:
The R850R is part of BMW's air-cooled R series, evolving from iconic models like the R75/5 and R100RT. It represented a more accessible entry point into BMW's boxer-twin touring platform.
Production
Production Period:
Mid-1990s to early 2000s
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews 1998:
Generally well-received for its comfort, engine character, and solid build quality, though often criticized for being slightly underpowered compared to its larger siblings and competitors.
Ratings
Reliability Reputation:
Good, known for long-term durability when properly maintained, with a few specific electrical and fuel system quirks.
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