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1998 Daihatsu Rocky (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Rocky Year: 1998 Codes Generation: 2nd Generation 👋 Introduction Market Position Class: Compact SUV / Off-road Utility Vehicle Target Audience: Enthusiasts, DIY mechanics, professional technicians servicing the Daihatsu Rocky Competitive Analysis Competitors: Jeep Wrangler, Suzuki Samurai/Vitara, Toyota RAV4 (early models), Mitsubishi Pajero Mini (kei car version) Key Features Vehicle Type: Body-on-frame construction, RWD/4WD options, compact dimensions Manual Value Proposition: Authoritative, detailed, and specific technical guidance for maintaining and repairing the 1998 Daihatsu Rocky. 📋 Manual Details Coverage Areas Primary Coverage: All models and all repairs A-Z Vehicle Specificity: Vehicle-specific, not generic Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English (Assumed, based on common practice for this market) Format Format: Likely Printed Paper Manual or PDF (as sold by businesses) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emission control systems Transmission: Manual and Automatic transmission overhauls, diagnostics, and adjustments Drivetrain: Clutch, driveshafts, differentials, axles, 4WD system operation and repair Suspension: Front and rear suspension, steering system diagnosis and repair Brakes: Brake system hydraulics, ABS (if equipped), pad/shoe replacement, rotor/drum service Electrical: Wiring diagrams, lighting, charging system, starting system, accessories, instrument panel Body: Body construction, panels, doors, glass, interior trim, seals Chassis: Frame, body mounting, corrosion protection Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) if applicable Repair: Component removal, installation, adjustment, and overhaul procedures Specifications: Torque specifications, clearances, alignment data, electrical specifications Technical Depth Depth: Comprehensive, suitable for dealership technicians and advanced DIYers Special Tools: Identification of special tools and equipment required for specific repairs 📊 Manual Specifications File Format File Format: If PDF: Searchable text, high-resolution images/diagrams, printable pages Print Quality Print Quality: If Printed: High-quality paper, clear legible text, well-reproduced diagrams Binding Type Binding Type: If Printed: Spiral-bound or perfect-bound for lay-flat usability in a workshop environment Paper Type Paper Type: If Printed: Durable paper stock to withstand workshop conditions ⚙️ Engine Specifications Primary Engine Engine Code Examples: e.g., HD-C (1.6L SOHC), HDE (1.6L SOHC), F5A (0.66L SOHC Turbo - Kei version) Engine Type Examples: Inline 4-cylinder, SOHC, Naturally Aspirated or Turbocharged (Kei variant) Performance Horsepower Range Approx: 60-95 HP (depending on engine and market variant) Torque Range Approx: 75-100 lb-ft (depending on engine and market variant) Fuel System Injection Type: Multi-point Fuel Injection (MPI) or Carbureted (earlier/base models) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol-based antifreeze (e.g., Dex-Cool compatible or OEM equivalent) Lubrication System Oil Type Approx: API SJ or higher, SAE 10W-30 or 10W-40 (check manual for exact specification) Engine Management Ignition System: Electronic Ignition (Distributor-based or Distributorless Ignition System - DIS) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drive Modes: Part-time 4WD system with selectable 2WD/4WD and 4WD Low range Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 (check manual) Automatic Transmission Fluid: Dexron III or equivalent (check manual) 📐 Dimensions Exterior Length Approx: Approx. 3,700 mm - 3,800 mm (short wheelbase) Width Approx: Approx. 1,500 mm - 1,550 mm Height Approx: Approx. 1,700 mm - 1,750 mm Weights Curb Weight Approx: Approx. 950 kg - 1,100 kg Gross Vehicle Weight Rating Approx: Approx. 1,400 kg - 1,600 kg 🛡️ Safety Features Ratings NHTSA Rating: Not available/applicable for many early import vehicles of this era Active Features ABS: Optional on some models/trims Passive Features Airbags: Driver airbag likely standard on most 1998 models, passenger airbag optional or absent Seatbelts: Front and rear seatbelts 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player Speakers: Typically 2 or 4 speaker system Driver Assistance Cruise Control: Optional on higher trim levels Connectivity Connectivity Features: Limited to basic vehicle functions, no modern connectivity features 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles or 3-6 months (depending on usage and oil type) Air Filter: Inspect every 15,000 miles, replace as needed or every 30,000 miles Spark Plugs: Replace every 30,000-60,000 miles (depending on plug type) Timing Belt: Replace every 60,000 miles or 4 years (critical item for interference engines) Fluid Specifications Coolant Capacity Approx: Approx. 4.5 - 5.0 liters Brake Fluid Type: DOT 3 or DOT 4 (check manual) Power Steering Fluid: ATF Dexron II/III or specific power steering fluid (check manual) Known Issues Rust: Common in body panels, frame, and suspension components due to age and weather exposure, especially in areas with road salt. Clutch: Wear and tear on clutch components (disc, pressure plate) with high mileage. Head Gasket: Potential for head gasket leaks in older engines, particularly if overheated. Suspension Bushings: Deterioration of rubber bushings in suspension and steering components leading to noise and imprecise handling. Electrical Connectors: Corrosion or...
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1998 Daihatsu Rocky (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Rocky
Year:
1998
Codes
Generation:
2nd Generation
👋 Introduction
Market Position
Class:
Compact SUV / Off-road Utility Vehicle
Target Audience:
Enthusiasts, DIY mechanics, professional technicians servicing the Daihatsu Rocky
Competitive Analysis
Competitors:
Jeep Wrangler, Suzuki Samurai/Vitara, Toyota RAV4 (early models), Mitsubishi Pajero Mini (kei car version)
Key Features
Vehicle Type:
Body-on-frame construction, RWD/4WD options, compact dimensions
Manual Value Proposition:
Authoritative, detailed, and specific technical guidance for maintaining and repairing the 1998 Daihatsu Rocky.
📋 Manual Details
Coverage Areas
Primary Coverage:
All models and all repairs A-Z
Vehicle Specificity:
Vehicle-specific, not generic
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English (Assumed, based on common practice for this market)
Format
Format:
Likely Printed Paper Manual or PDF (as sold by businesses)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emission control systems
Transmission:
Manual and Automatic transmission overhauls, diagnostics, and adjustments
Drivetrain:
Clutch, driveshafts, differentials, axles, 4WD system operation and repair
Suspension:
Front and rear suspension, steering system diagnosis and repair
Brakes:
Brake system hydraulics, ABS (if equipped), pad/shoe replacement, rotor/drum service
Electrical:
Wiring diagrams, lighting, charging system, starting system, accessories, instrument panel
Body:
Body construction, panels, doors, glass, interior trim, seals
Chassis:
Frame, body mounting, corrosion protection
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) if applicable
Repair:
Component removal, installation, adjustment, and overhaul procedures
Specifications:
Torque specifications, clearances, alignment data, electrical specifications
Technical Depth
Depth:
Comprehensive, suitable for dealership technicians and advanced DIYers
Special Tools:
Identification of special tools and equipment required for specific repairs
📊 Manual Specifications
File Format
File Format:
If PDF: Searchable text, high-resolution images/diagrams, printable pages
Print Quality
Print Quality:
If Printed: High-quality paper, clear legible text, well-reproduced diagrams
Binding Type
Binding Type:
If Printed: Spiral-bound or perfect-bound for lay-flat usability in a workshop environment
Paper Type
Paper Type:
If Printed: Durable paper stock to withstand workshop conditions
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
e.g., HD-C (1.6L SOHC), HDE (1.6L SOHC), F5A (0.66L SOHC Turbo - Kei version)
Engine Type Examples:
Inline 4-cylinder, SOHC, Naturally Aspirated or Turbocharged (Kei variant)
Performance
Horsepower Range Approx:
60-95 HP (depending on engine and market variant)
Torque Range Approx:
75-100 lb-ft (depending on engine and market variant)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) or Carbureted (earlier/base models)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol-based antifreeze (e.g., Dex-Cool compatible or OEM equivalent)
Lubrication System
Oil Type Approx:
API SJ or higher, SAE 10W-30 or 10W-40 (check manual for exact specification)
Engine Management
Ignition System:
Electronic Ignition (Distributor-based or Distributorless Ignition System - DIS)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drive Modes:
Part-time 4WD system with selectable 2WD/4WD and 4WD Low range
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (check manual)
Automatic Transmission Fluid:
Dexron III or equivalent (check manual)
📐 Dimensions
Exterior
Length Approx:
Approx. 3,700 mm - 3,800 mm (short wheelbase)
Width Approx:
Approx. 1,500 mm - 1,550 mm
Height Approx:
Approx. 1,700 mm - 1,750 mm
Weights
Curb Weight Approx:
Approx. 950 kg - 1,100 kg
Gross Vehicle Weight Rating Approx:
Approx. 1,400 kg - 1,600 kg
🛡️ Safety Features
Ratings
NHTSA Rating:
Not available/applicable for many early import vehicles of this era
Active Features
ABS:
Optional on some models/trims
Passive Features
Airbags:
Driver airbag likely standard on most 1998 models, passenger airbag optional or absent
Seatbelts:
Front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player
Speakers:
Typically 2 or 4 speaker system
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
Connectivity Features:
Limited to basic vehicle functions, no modern connectivity features
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or 3-6 months (depending on usage and oil type)
Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles
Spark Plugs:
Replace every 30,000-60,000 miles (depending on plug type)
Timing Belt:
Replace every 60,000 miles or 4 years (critical item for interference engines)
Fluid Specifications
Coolant Capacity Approx:
Approx. 4.5 - 5.0 liters
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Power Steering Fluid:
ATF Dexron II/III or specific power steering fluid (check manual)
Known Issues
Rust:
Common in body panels, frame, and suspension components due to age and weather exposure, especially in areas with road salt.
Clutch:
Wear and tear on clutch components (disc, pressure plate) with high mileage.
Head Gasket:
Potential for head gasket leaks in older engines, particularly if overheated.
Suspension Bushings:
Deterioration of rubber bushings in suspension and steering components leading to noise and imprecise handling.
Electrical Connectors:
Corrosion or loose connections in wiring harnesses and connectors can lead to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Brand Origin:
Daihatsu is Japan's oldest car manufacturer, known for small, economical vehicles and off-roaders.
Model Evolution
First Generation:
Introduced in 1974 (Daihatsu Taft), relaunched as Rocky in 1984.
Second Generation:
Launched in 1990, with updates continuing through the late 1990s. Known for its rugged, compact utility.
Production
Production Period:
Second generation produced approximately 1990-2002.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Off Road Capability Recognition:
Praised for its compact size and surprising off-road prowess for its class.
Ratings
Reliability Perception:
Generally considered reliable for its segment, with durability dependent on maintenance and usage.
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