Husqvarna SM 125 1998 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Husqvarna Model: SM 125 Year: 1998 Vehicle Type: Supermoto Motorcycle Codes Engine Code: Likely a variant of the Rotax 125cc two-stroke engine, specific code not provided but common for this era and model. 👋 Introduction Market Position Target Audience: Husqvarna SM 125 owners and independent repair shops, catering to both DIY enthusiasts and professional technicians. Key Features Accessibility: Instant download provides immediate access to crucial repair information without shipping delays. Cost Effectiveness: Empowers owners to perform maintenance and repairs themselves, saving on labor costs. Completeness: Original workshop manual content, ensuring accuracy and comprehensiveness for all repair and maintenance needs. 📋 Manual Details Coverage Areas Primary Focus: Comprehensive repair, service, and maintenance for the 1998 Husqvarna SM 125. Page Count Estimated Pages: Hundreds of pages (as stated in product description). Manual Type Type: Workshop Service Manual, Repair Manual, Factory Service Manual. Language Language: English Format Delivery Method: Instant Download File Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, troubleshooting, and repair of the 125cc two-stroke engine. Transmission: Clutch, gearbox, and final drive maintenance and repair procedures. Chassis: Frame inspection, suspension adjustment and overhaul (forks, rear shock), steering system. Brakes: Hydraulic brake system diagnosis, repair, and bleeding (front and rear). Electrical: Wiring diagrams, ignition system, lighting, charging system, and component troubleshooting. Fuel System: Carburetor tuning, cleaning, and rebuilding; fuel tank and petcock service. Cooling System: Radiator, coolant, and associated components for the liquid-cooled engine. Exhaust System: Exhaust pipe and silencer maintenance. Bodywork: Fairings, seat, and other body panel removal and installation. Procedures Included Maintenance: Periodic maintenance charts, lubrication points, fluid changes, filter replacements. Troubleshooting: Step-by-step diagnostic procedures for common and complex issues. Repair: Detailed instructions for component disassembly, repair, and reassembly. Overhaul: Complete engine and gearbox overhaul procedures. Technical Depth Depth: Suitable for professional technicians and advanced DIY mechanics, covering routine maintenance to complete engine rebuilds. 📊 Manual Specifications File Format Quality: High-resolution PDF, allowing for zoom IN/OUT for detailed viewing. Print Quality Printability: Full Printable, allowing users to print specific sections as needed. Binding Type Binding: Digital (PDF download), offering the flexibility to print and bind desired sections. Paper Type Paper Type: Not applicable (digital format). Software Requirements Reader: Adobe PDF Reader Compression Utility: WinRAR (or equivalent for unzipping). Compatibility Operating Systems: Compatible with all versions of Windows & Mac. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 125cc, single-cylinder, two-stroke. Bore X Stroke: Specific figures not provided in product description, but typical for a 125cc two-stroke. Induction: Carburetor (likely Mikuni or Dell'Orto, specific model not detailed). Performance Horsepower: Typically in the range of 25-30 hp for this class of motorcycle in stock configuration. Torque: Specific figures not provided, but characteristic of a high-revving two-stroke. Fuel System Fuel Type: Unleaded gasoline with two-stroke oil mixture (pre-mix or autolube system). Fluid Specifications Coolant: Ethylene glycol based coolant, mixed with distilled water. Specific capacity and type detailed in manual. 2 Stroke Oil: Specific grades for autolube system or pre-mix will be detailed in the manual. 🔧 Transmission Standard Type: 6-speed manual transmission. Optional Options: Not applicable for this model. Features Clutch Type: Wet multi-plate clutch, hydraulically actuated. Fluid Specifications Gearbox Oil: Specific SAE grade for gearbox lubrication will be detailed in the manual (e.g., SAE 80W/90). 📐 Dimensions Exterior Wheelbase: Specific length not provided in product description, but typical for a supermoto. Weights Dry Weight: Likely around 110-120 kg (240-265 lbs) for the era and class. 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear, providing strong stopping power essential for supermoto riding. Passive Features Frame Construction: Robust chassis designed for agility and stability. 💡 Technology Features Infotainment Features: Basic motorcycle instrumentation typical for the era: speedometer, tachometer, odometer, and essential indicator lights. Driver Assistance Features: No advanced electronic rider aids are expected for this model and year. 🔧 Maintenance Service Intervals Oil Change: Intervals for gearbox oil and 2-stroke oil (if applicable) will be specified in the manual, typically every few thousand kilometers or annually. Spark Plug: Recommended replacement intervals for the spark plug will be detailed. Air Filter: Regular cleaning and replacement intervals for the air filter are crucial for engine performance and longevity. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 brake fluid, specific type and bleeding procedure will be in the manual. Known Issues Common Wear Items: As a two-stroke, regular attention to the top-end (piston, rings, cylinder) is important, along with clutch wear and chain/sprocket maintenance. Carburetor Tuning: Proper carburetor jetting and tuning are critical for optimal performance and can be a common area for adjustment. 📚 Vehicle History Brand Heritage Heritage: Husqvarna has a long and rich history in off-road and motocross racing, dating back to the early 20th century. Model Evolution Segment: The SM 125 represents Husqvarna's entry into the popular supermoto segment, blending...
Specific figures not provided in product description, but typical for a 125cc two-stroke.
Induction:
Carburetor (likely Mikuni or Dell'Orto, specific model not detailed).
Performance
Horsepower:
Typically in the range of 25-30 hp for this class of motorcycle in stock configuration.
Torque:
Specific figures not provided, but characteristic of a high-revving two-stroke.
Fuel System
Fuel Type:
Unleaded gasoline with two-stroke oil mixture (pre-mix or autolube system).
Fluid Specifications
Coolant:
Ethylene glycol based coolant, mixed with distilled water. Specific capacity and type detailed in manual.
2 Stroke Oil:
Specific grades for autolube system or pre-mix will be detailed in the manual.
🔧 Transmission
Standard
Type:
6-speed manual transmission.
Optional
Options:
Not applicable for this model.
Features
Clutch Type:
Wet multi-plate clutch, hydraulically actuated.
Fluid Specifications
Gearbox Oil:
Specific SAE grade for gearbox lubrication will be detailed in the manual (e.g., SAE 80W/90).
📐 Dimensions
Exterior
Wheelbase:
Specific length not provided in product description, but typical for a supermoto.
Weights
Dry Weight:
Likely around 110-120 kg (240-265 lbs) for the era and class.
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear, providing strong stopping power essential for supermoto riding.
Passive Features
Frame Construction:
Robust chassis designed for agility and stability.
💡 Technology Features
Infotainment
Features:
Basic motorcycle instrumentation typical for the era: speedometer, tachometer, odometer, and essential indicator lights.
Driver Assistance
Features:
No advanced electronic rider aids are expected for this model and year.
🔧 Maintenance
Service Intervals
Oil Change:
Intervals for gearbox oil and 2-stroke oil (if applicable) will be specified in the manual, typically every few thousand kilometers or annually.
Spark Plug:
Recommended replacement intervals for the spark plug will be detailed.
Air Filter:
Regular cleaning and replacement intervals for the air filter are crucial for engine performance and longevity.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid, specific type and bleeding procedure will be in the manual.
Known Issues
Common Wear Items:
As a two-stroke, regular attention to the top-end (piston, rings, cylinder) is important, along with clutch wear and chain/sprocket maintenance.
Carburetor Tuning:
Proper carburetor jetting and tuning are critical for optimal performance and can be a common area for adjustment.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna has a long and rich history in off-road and motocross racing, dating back to the early 20th century.
Model Evolution
Segment:
The SM 125 represents Husqvarna's entry into the popular supermoto segment, blending dirt bike agility with street-legal components.
Production
Era:
The late 1990s was a significant period for the supermoto market, with manufacturers developing specialized models.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Husqvarna motorcycles of this era are generally regarded for their performance and off-road pedigree, appealing to enthusiasts seeking a capable and engaging ride.