Introducing the TE610E and SM610, versatile motorcycles produced in 1998, designed for both off-road adventure and agile on-road performance. The TE610E variant excels in rugged terrain with its long-travel suspension, while the SM610 offers a supermoto experience with its street-focused enhancements. Both models are powered by a robust, liquid-cooled, single-cylinder, four-stroke engine known for its dependable torque and enduring construction, reflecting a rich heritage in motorcycle engineering. This comprehensive Service Workshop Repair Manual provides detailed guidance for owners and technicians. It covers all essential aspects of maintenance and repair, including full engine overhauls, fuel and ignition system servicing, cooling system maintenance, transmission and clutch procedures, chassis and suspension adjustments, and complete brake system overhauls. The manual also details electrical system diagnostics, bodywork procedures, and routine maintenance tasks, ensuring the longevity and optimal performance of your TE610E or SM610. 🏷️ Basic Information Identification Make: Husqvarna Model: TE610E / SM610 Year: 1998 👋 Introduction Market Position Segment: Dual-sport / Supermoto motorcycle segment. Target Audience: Owners and technicians performing maintenance and repairs on the Husqvarna TE610E and SM610 models. Competitive Analysis Competitors 1998: KTM EXC series, Honda XR series, Yamaha WR series, Suzuki DR-Z series. Key Features Offroad Capability: TE610E: Designed for off-road use with long-travel suspension and rugged construction. Supermoto Conversion: SM610: Supermoto variant featuring smaller wheels, street tires, and upgraded suspension for on-road performance. Engine Design: Robust single-cylinder, four-stroke engine known for its torque and durability. 📋 Manual Details Coverage Areas Manual Type: Service Workshop Repair Manual Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul and repair procedures for the engine, including disassembly, inspection, reassembly, and tuning. Fuel System: Carburetor adjustment, cleaning, rebuilding, and fuel pump (if applicable) service. Ignition System: Spark plug specifications, ignition timing, coil testing, and CDI unit diagnosis. Cooling System: Radiator, coolant, fan operation, and thermostat testing (relevant for TE models). Transmission Gearbox: Clutch operation, gear selection, lubrication, and internal transmission component servicing. Chassis Frame: Frame inspection, swingarm removal and installation, and steering head bearing maintenance. Suspension Front: Fork oil change, seal replacement, spring inspection, and damper adjustment for the TE and SM models. Suspension Rear: Monoshock absorber service, linkage lubrication, and rear spring adjustment. Brakes Front: Brake pad replacement, caliper service, master cylinder rebuilding, and hydraulic fluid flush. Brakes Rear: Brake drum/disc service, caliper/drum cylinder maintenance, and hydraulic fluid flush. Electrical System: Wiring diagrams, battery maintenance, lighting system, starter motor, and charging system diagnosis. Bodywork Panels: Fairing removal and installation, seat, fuel tank, and fender maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks, and tire pressure checks. Troubleshooting: Diagnostic flowcharts and common problem identification for various systems. Engine Rebuild: Detailed instructions for complete engine teardown, parts inspection, and reassembly. Suspension Service: Step-by-step guides for fork and shock absorber servicing. Brake System Overhaul: Complete instructions for servicing the hydraulic brake system components. Electrical Diagnostics: Fault finding for charging system, ignition, lighting, and starting circuits. Technical Depth Depth: Comprehensive, covering routine maintenance to full engine and chassis rebuilds. Illustrations: Highly illustrated with clear diagrams and exploded views. Special Tools: Lists required special tools for specific repair procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable for easy information retrieval. Print Quality Quality: High-resolution digital scans ensuring clarity of text and images. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, liquid-cooled, single-cylinder Displacement: 576 cc (35.1 cu in) Bore X Stroke: 93 mm x 83 mm (3.66 in x 3.27 in) Valve Train: SOHC, 4 valves Compression Ratio: Approximately 10.5:1 (spec may vary slightly) Performance Horsepower Approx: Approx. 40-45 hp @ 6500 rpm (varies by market and tuning) Torque Approx: Approx. 45 Nm (33 lb-ft) @ 5500 rpm (varies by market and tuning) Fuel System Carburetor: Dell'Orto PHM 40 (or similar 40mm flat slide carburetor) Fuel Capacity: Approx. 12 liters (3.2 US gallons) for TE610E, potentially different for SM610 Lubrication Oil Type: API SG/SH or JASO MA, SAE 10W-40 motorcycle oil recommended Oil Capacity W Filter: Approx. 1.6 - 1.8 liters (specific value in manual) 🔧 Transmission Standard Type: 6-speed constant mesh Clutch: Wet multi-plate Optional Gear Ratios: Specific gear ratios detailed in the manual for each gear. Features Final Drive: Chain drive Transmission Oil: API GL-4 or GL-5 SAE 75W-90 gear oil recommended (specific capacity and type in manual) 📐 Dimensions Exterior Wheelbase: Approx. 1460 mm (57.5 in) for TE610E, potentially shorter for SM610 Seat Height: High, typical for enduro/supermoto bikes (exact specification in manual) Ground Clearance: Significant for TE610E, reduced for SM610 (specifics in manual) Weights Dry Weight: Approx. 125-135 kg (275-298 lbs) depending on model and equipment. 🛡️ Safety Features Ratings Safety Standards: Designed to meet relevant motorcycle safety standards of the era. Active Features Braking System: Hydraulic disc brakes front and...