Mitsubishi Montero 1998 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1998 Codes Chassis Code Family: V40/V20 Series (Second Generation) Platform: Pajero II Platform 👋 Introduction Market Position Vehicle Segment: Mid-size SUV / Off-Road Vehicle Target Audience: Enthusiasts, off-roaders, owners seeking to perform their own maintenance and repairs Competitive Analysis Key Competitors 1998: Toyota 4Runner, Nissan Pathfinder, Jeep Grand Cherokee, Ford Explorer Key Features Notable Features: Rugged body-on-frame construction, advanced 4WD systems, robust off-road capability, spacious interior 📋 Manual Details Coverage Areas Coverage Scope: Full Service, Repair, Rebuild, Refurbish, Restoration Page Count Estimated Page Count: 1500+ Manual Type Type: Full Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: All engine types, diagnostics, repair, overhaul Transmission: Automatic and Manual transmissions, diagnostics, repair, overhaul Drivetrain: 4WD systems (Super Select 4WD II), differentials, axles, driveshafts Suspension: Front and rear suspension systems, shock absorbers, springs, bushings Brakes: Front and rear brake systems (disc/drum), ABS, hydraulic components Steering: Power steering system, steering column, linkage Electrical: Wiring diagrams, starting and charging system, ignition, lighting, accessories, ECUs Body: Body panels, doors, windows, interior trim, chassis structural integrity HVAC: Heating, Ventilation, and Air Conditioning system Fuel: Fuel tank, lines, pump, injectors, fuel injection system Cooling: Radiator, coolant, water pump, thermostat, cooling fan Exhaust: Exhaust manifold, catalytic converter, muffler, pipes Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, inspections Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, fault code interpretation Repair: Step-by-step repair instructions for all major components and systems Rebuild: Detailed procedures for engine, transmission, and differential rebuilds Refurbishment: Guidance on restoring worn components and systems Restoration: Information relevant to bringing the vehicle back to original specifications Diagnostics: On-board diagnostics (OBD-I/II), scan tool usage, electrical testing Specifications: Torque specifications, clearances, tolerances for all repairs Body And Frame: Body panel alignment, door hinge repair, glass replacement, frame straightening (diagnostic approach). Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls Engine Rebuild Detail: Includes piston ring gap, bearing clearance, valve seat geometry, crankshaft specifications, cylinder head torque sequences. Transmission Rebuild Detail: Clutch pack clearances, valve body operation, torque converter specifications, gear train component tolerances. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable due to digital format Print Quality Print Recommendation: Printable for workshop use Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Completeness Coverage Detail: Extremely detailed, designed for professional technicians and serious DIYers, includes wiring diagrams, schematics, and specific torque values. ⚙️ Engine Specifications Primary Engine Engine Code Common: 6G72 (3.0L SOHC V6), 6G74 (3.5L SOHC V6) Displacement 3.0L: 2972 cc (181.4 cu in) Displacement 3.5L: 3497 cc (213.4 cu in) Performance 3.0L Horsepower 3.0L: Approx. 143-153 hp (depending on market and spec) Torque 3.0L: Approx. 174-180 lb-ft (depending on market and spec) Performance 3.5L Horsepower 3.5L: Approx. 195-215 hp (depending on market and spec) Torque 3.5L: Approx. 228-250 lb-ft (depending on market and spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic (with electronic control) Features 4Wd System: Super Select 4WD II (with center differential, locking 4WD, low range) 📐 Dimensions Exterior Wheelbase: Approx. 104.7 inches (2659 mm) Length: Approx. 179.1 inches (4550 mm) Width: Approx. 69.5 inches (1765 mm) Height: Approx. 70.1 inches (1780 mm) Weights Curb Weight: Approx. 4,200 - 4,600 lbs (1905 - 2087 kg), varies by configuration 🛡️ Safety Features Ratings NHTSA Side Impact Rating: Likely 4 stars for front occupants in side impact (based on similar period vehicles, requires specific manual verification) Active Features ABS: Available Anti-lock Braking System (ABS) on all four wheels Passive Features Airbags: Driver and Passenger front airbags Body Construction: Body-on-frame construction for durability and off-road resilience 💡 Technology Features Infotainment Infotainment System: Basic AM/FM/Cassette or CD player with limited speaker systems. May feature optional premium audio. Driver Assistance Driver Assistance Features: Primarily ABS. Other advanced electronic aids were not common in this era. Connectivity Connectivity Features: Limited to optional power accessories (windows, locks). No factory integrated Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval Typical: Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics) Transmission Fluid Interval Typical: Every 30,000 - 60,000 miles (48,000 - 96,000 km) for automatic, consult manual for manual transmission Coolant Flush Interval Typical: Every 30,000 - 60,000 miles (48,000 - 96,000 km) Timing Belt Replacement: Critical for 6G7 series engines. Typically 60,000-90,000 miles (96,000-144,000 km) or 7-10 years. Failure causes severe engine damage. Manual will specify exact interval and recommended parts. Fluid Specifications Engine Oil Type Common: API SG, SH, SJ; Viscosity 5W-30 or 10W-30 (check manual for exact specification and viscosity based on climate) Engine Oil Capacity 3.0L: Approx....
Likely 4 stars for front occupants in side impact (based on similar period vehicles, requires specific manual verification)
Active Features
ABS:
Available Anti-lock Braking System (ABS) on all four wheels
Passive Features
Airbags:
Driver and Passenger front airbags
Body Construction:
Body-on-frame construction for durability and off-road resilience
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/Cassette or CD player with limited speaker systems. May feature optional premium audio.
Driver Assistance
Driver Assistance Features:
Primarily ABS. Other advanced electronic aids were not common in this era.
Connectivity
Connectivity Features:
Limited to optional power accessories (windows, locks). No factory integrated Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics)
Transmission Fluid Interval Typical:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) for automatic, consult manual for manual transmission
Coolant Flush Interval Typical:
Every 30,000 - 60,000 miles (48,000 - 96,000 km)
Timing Belt Replacement:
Critical for 6G7 series engines. Typically 60,000-90,000 miles (96,000-144,000 km) or 7-10 years. Failure causes severe engine damage. Manual will specify exact interval and recommended parts.
Fluid Specifications
Engine Oil Type Common:
API SG, SH, SJ; Viscosity 5W-30 or 10W-30 (check manual for exact specification and viscosity based on climate)
Ethylene Glycol based, typically a 50/50 mix with distilled water
Known Issues
Common Wear Item 1:
Upper and lower ball joints and control arm bushings (due to weight and off-road use)
Common Wear Item 2:
Exhaust manifold leaks (cracking)
Common Wear Item 3:
Rear main seal leaks (on higher mileage vehicles)
Common Wear Item 4:
Power window regulators and motors
Common Wear Item 5:
HVAC blower motor resistors
Drivetrain Issue:
Front CV axle boots can tear, leading to joint failure
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Heritage:
Long history in automotive manufacturing, with a strong reputation for robust and capable SUVs/off-road vehicles, building on the success of the Pajero/Montero line.
Model Evolution
Second Generation:
The 1998 Montero is part of the second generation (1991-1999), which saw significant updates including the introduction of the more advanced Super Select 4WD II system and more powerful V6 engines.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 1998 model might be elusive, the Montero line consistently received praise for its off-road prowess and durability throughout the second generation.