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1998 SUBARU 98 LEGACY Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1998 Codes Chassis Code: BD/BG/BK 👋 Introduction Market Position Positioning: The 1998 Subaru Legacy was positioned as a reliable and capable all-wheel-drive vehicle, offering a blend of car-like comfort and SUV-like utility, particularly in its Outback trim. It competed with models like the Toyota Camry All-Trac, Honda Accord Wagon, and certain compact SUVs. Competitive Analysis Strengths: Standard Symmetrical All-Wheel Drive (AWD) system, robust Boxer engines known for durability, comfortable ride, spacious interior for its class, and a reputation for safety and longevity. Key Features Distinctive Features: Subaru's unique horizontally opposed (Boxer) engine architecture, standard AWD across most trims, available Outback variant with increased ground clearance and rugged styling. Manual Value Proposition Value: An invaluable resource for owners and technicians, providing factory-accurate repair procedures, diagnostic information, and maintenance schedules to ensure the longevity and optimal performance of the 1998 Subaru Legacy. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service, Repair, Maintenance, Diagnostics, Electrical Systems, Mechanical Systems, Bodywork Secondary Coverage: Parts Identification, Specifications, Troubleshooting, Emission Control, HVAC, Safety Systems Page Count Estimated Pages: 1500-2000 (Estimated based on comprehensive factory service manual content) Manual Type Type: Factory Service Repair Manual Language Language: English Format Media Format: Interactive Software (CD/Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, valves, pistons, crankshaft, camshaft, timing belt/chain, oil pump, lubrication system, cooling system, fuel system (injectors, pump, lines), emissions control system (EGR, PCV, catalytic converter). Engine Control: ECU diagnosis, sensor testing (MAP, MAF, TPS, O2, knock), actuator testing (idle control, fuel injectors), ignition system (coil packs, spark plugs, timing), diagnostic trouble codes (DTCs) and troubleshooting procedures. Transmission Automatic: Automatic transmission overhaul, fluid service, torque converter, valve body, gear ratios, electrical controls, diagnosis, and repair. Transmission Manual: Manual transmission removal/installation, clutch assembly, gearshift mechanism, fluid service, diagnosis, and repair. Drivetrain: Transfer case operation, propeller shaft, drive shafts, constant velocity (CV) joints, front and rear differentials, axle service, and repair. Suspension Steering: Front and rear suspension (struts, shocks, control arms, bushings), steering column, power steering system (pump, rack, hoses), wheel alignment specifications, tire and wheel service. Brakes: Brake system diagnosis, front and rear disc brake service (calipers, rotors, pads), hydraulic system (master cylinder, brake lines, fluid), ABS system components and troubleshooting, parking brake service. Electrical Systems: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, multiplex/CAN communication systems. Body Interior Exterior: Body panel removal/installation, doors, windows, locks, mirrors, interior trim, instrument panel, seats, seat belts, airbags (SRS), windshield service, hood and trunk operation. HVAC Accessories: Air conditioning system service, refrigerant handling, compressor, evaporator, condenser, heater core, blower motor, cruise control, wiper and washer systems, horn, audio/visual systems, park assist. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, transmission, brake, power steering), filter replacements, spark plug replacement, belt inspections and replacement, lubrication points. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, DTC analysis, electrical system diagnosis, engine performance issues, drivability problems. Repair: Detailed step-by-step repair instructions for all major mechanical and electrical components, including engine rebuild, transmission overhaul, suspension replacement, brake system repair, and electrical component replacement. Diagnostics: Procedures for using diagnostic tools, interpreting scan data, testing sensors and actuators, and diagnosing complex system faults. Specifications: Torque specifications for all fasteners, fluid capacities and types, engine timing specifications, valve clearance adjustments, wheel alignment settings. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and bodywork repair. Illustrations: High-definition diagrams and photographs illustrating each step of repair procedures. Indexing: Fully indexed by bookmarks and keywords for easy navigation and quick access to specific information. 📊 Manual Specifications File Format Compatibility: Windows, Macintosh, Linux Print Quality Printable: High-definition, printable instructions and illustrations. Option to print entire manual or specific sections. Binding Type Binding: N/A (Digital/Software Format) Paper Type Paper Quality: N/A (Digital/Software Format) Media Type Media: Software (Interactive CD Platform) ⚙️ Engine Specifications Primary Engine Engine 1: 2.2L (2212cc) SOHC EJ22 Naturally Aspirated Flat-4 (H4) Engine 2: 2.5L (2457cc) DOHC EJ25 Naturally Aspirated Flat-4 (H4) Performance Hp 2.2L: 135 hp @ 5600 rpm (Approx.) Torque 2.2L: 138 lb-ft @ 4400 rpm (Approx.) Hp 2.5L: 165 hp @ 5600 rpm (Approx.) Torque 2.5L: 162 lb-ft @ 4000 rpm (Approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management Ignition System: Distributorless Ignition System (DIS) with coil-on-plug or coil pack. 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (4EAT) or 5-Speed Manual Optional Transmission Options: Standard Symmetrical All-Wheel Drive (AWD) with viscous coupling center differential for most models. Some base models may have offered front-wheel drive. Features Automatic Features: Electronically Controlled Automatic Transmission (EAT) with 'Power' and 'Economy' modes. 📐 Dimensions Exterior Wheelbase: 104.3 inches (2649 mm) Length: 187.2 inches (4755 mm) (Sedan), 191.7 inches (4869 mm) (Wagon)...
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1998 SUBARU 98 LEGACY Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
1998
Codes
Chassis Code:
BD/BG/BK
👋 Introduction
Market Position
Positioning:
The 1998 Subaru Legacy was positioned as a reliable and capable all-wheel-drive vehicle, offering a blend of car-like comfort and SUV-like utility, particularly in its Outback trim. It competed with models like the Toyota Camry All-Trac, Honda Accord Wagon, and certain compact SUVs.
Competitive Analysis
Strengths:
Standard Symmetrical All-Wheel Drive (AWD) system, robust Boxer engines known for durability, comfortable ride, spacious interior for its class, and a reputation for safety and longevity.
Key Features
Distinctive Features:
Subaru's unique horizontally opposed (Boxer) engine architecture, standard AWD across most trims, available Outback variant with increased ground clearance and rugged styling.
Manual Value Proposition
Value:
An invaluable resource for owners and technicians, providing factory-accurate repair procedures, diagnostic information, and maintenance schedules to ensure the longevity and optimal performance of the 1998 Subaru Legacy.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service, Repair, Maintenance, Diagnostics, Electrical Systems, Mechanical Systems, Bodywork
Secondary Coverage:
Parts Identification, Specifications, Troubleshooting, Emission Control, HVAC, Safety Systems
Page Count
Estimated Pages:
1500-2000 (Estimated based on comprehensive factory service manual content)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Media Format:
Interactive Software (CD/Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, valves, pistons, crankshaft, camshaft, timing belt/chain, oil pump, lubrication system, cooling system, fuel system (injectors, pump, lines), emissions control system (EGR, PCV, catalytic converter).
Engine Control:
ECU diagnosis, sensor testing (MAP, MAF, TPS, O2, knock), actuator testing (idle control, fuel injectors), ignition system (coil packs, spark plugs, timing), diagnostic trouble codes (DTCs) and troubleshooting procedures.
Transmission Automatic:
Automatic transmission overhaul, fluid service, torque converter, valve body, gear ratios, electrical controls, diagnosis, and repair.
Transmission Manual:
Manual transmission removal/installation, clutch assembly, gearshift mechanism, fluid service, diagnosis, and repair.
Drivetrain:
Transfer case operation, propeller shaft, drive shafts, constant velocity (CV) joints, front and rear differentials, axle service, and repair.
Suspension Steering:
Front and rear suspension (struts, shocks, control arms, bushings), steering column, power steering system (pump, rack, hoses), wheel alignment specifications, tire and wheel service.
Brakes:
Brake system diagnosis, front and rear disc brake service (calipers, rotors, pads), hydraulic system (master cylinder, brake lines, fluid), ABS system components and troubleshooting, parking brake service.
Electrical Systems:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, multiplex/CAN communication systems.
Body Interior Exterior:
Body panel removal/installation, doors, windows, locks, mirrors, interior trim, instrument panel, seats, seat belts, airbags (SRS), windshield service, hood and trunk operation.
HVAC Accessories:
Air conditioning system service, refrigerant handling, compressor, evaporator, condenser, heater core, blower motor, cruise control, wiper and washer systems, horn, audio/visual systems, park assist.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, transmission, brake, power steering), filter replacements, spark plug replacement, belt inspections and replacement, lubrication points.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, DTC analysis, electrical system diagnosis, engine performance issues, drivability problems.
Repair:
Detailed step-by-step repair instructions for all major mechanical and electrical components, including engine rebuild, transmission overhaul, suspension replacement, brake system repair, and electrical component replacement.
Diagnostics:
Procedures for using diagnostic tools, interpreting scan data, testing sensors and actuators, and diagnosing complex system faults.
Specifications:
Torque specifications for all fasteners, fluid capacities and types, engine timing specifications, valve clearance adjustments, wheel alignment settings.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and bodywork repair.
Illustrations:
High-definition diagrams and photographs illustrating each step of repair procedures.
Indexing:
Fully indexed by bookmarks and keywords for easy navigation and quick access to specific information.
📊 Manual Specifications
File Format
Compatibility:
Windows, Macintosh, Linux
Print Quality
Printable:
High-definition, printable instructions and illustrations. Option to print entire manual or specific sections.
Binding Type
Binding:
N/A (Digital/Software Format)
Paper Type
Paper Quality:
N/A (Digital/Software Format)
Media Type
Media:
Software (Interactive CD Platform)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.2L (2212cc) SOHC EJ22 Naturally Aspirated Flat-4 (H4)
Engine 2:
2.5L (2457cc) DOHC EJ25 Naturally Aspirated Flat-4 (H4)
Performance
Hp 2.2L:
135 hp @ 5600 rpm (Approx.)
Torque 2.2L:
138 lb-ft @ 4400 rpm (Approx.)
Hp 2.5L:
165 hp @ 5600 rpm (Approx.)
Torque 2.5L:
162 lb-ft @ 4000 rpm (Approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug or coil pack.
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (4EAT) or 5-Speed Manual
Optional
Transmission Options:
Standard Symmetrical All-Wheel Drive (AWD) with viscous coupling center differential for most models. Some base models may have offered front-wheel drive.
Features
Automatic Features:
Electronically Controlled Automatic Transmission (EAT) with 'Power' and 'Economy' modes.
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length:
187.2 inches (4755 mm) (Sedan), 191.7 inches (4869 mm) (Wagon)
Width:
67.9 inches (1725 mm)
Height:
56.1 inches (1425 mm) (Sedan), 58.7 inches (1491 mm) (Wagon), 61.6 inches (1565 mm) (Outback)
Weights
Curb Weight:
3000-3300 lbs (Approx.)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 4 Stars (Passenger) (for similar models of this era, specific 1998 data may vary)
Active Features
Active Safety:
Standard All-Wheel Drive (AWD), Anti-lock Braking System (ABS) often standard or optional depending on trim.
Passive Features
Passive Safety:
Dual front airbags, front and rear crumple zones, side-impact door beams, three-point seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configuration.
Driver Assistance
Driver Aid:
ABS (Anti-lock Braking System) available on higher trims. No advanced electronic driver assistance systems like traction control or stability control were common for this era.
Connectivity
Connectivity Features:
No integrated Bluetooth or USB connectivity. Relied on aftermarket solutions for auxiliary audio inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (or 7,500 miles/12 months with synthetic oil, consult manual for specifics).
Timing Belt Interval:
Every 60,000 miles or 5 years for EJ25, potentially longer for EJ22 (Consult manual for exact mileage based on engine and driving conditions).
Coolant Flush Interval:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SG or higher, consult manual for precise specification and temperature range).
Coolant Type:
Subaru Genuine Coolant or equivalent ethylene glycol-based coolant (blue color).
Transmission Fluid Automatic:
Subaru ATF-HP or Dexron III (Check manual for exact specification and capacity).
Transmission Fluid Manual:
SAE 75W-90 API GL-5 gear oil (Check manual for exact specification and capacity).
Known Issues
Common Problems:
Head gasket leaks (especially on EJ25 engines), potential oil consumption, aging suspension components (bushings, struts), catalytic converter issues, early ABS sensor failures.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru, a division of Subaru Corporation (formerly Fuji Heavy Industries), has a long history of engineering innovative and durable vehicles, particularly known for its pioneering work with horizontally opposed engines and all-wheel-drive systems.
Model Evolution
Legacy Generation:
The 1998 Subaru Legacy belongs to the second generation (BD/BG/BK chassis, 1993-1999). This generation saw significant styling updates, improved safety features, and the introduction of the more rugged Outback variant.
Production
Manufacturing Location:
Ota, Gunma, Japan
🏆 Awards & Recognition
Recognitions
Awards History:
While specific awards for the 1998 model are not widely publicized, Subaru vehicles of this era generally received positive reviews for their all-weather capability, reliability, and practicality. The Outback model was particularly lauded for popularizing the 'crossover' segment.
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