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ISUZU AMIGO Full Service & Repair Manual 1999-2000

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🏷️ Basic Information Identification Make: Isuzu Model: Amigo Model Generation: Second Generation (UG) Model Years Covered: 1999-2000 Vin Decoder Availability: Implied by factory service manual Codes Chassis Code: UG 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road utility vehicle Target Audience: Enthusiasts, DIY mechanics, independent repair shops Competitive Analysis Competitors 1999-2000: Jeep Cherokee (XJ), Toyota RAV4, Honda CR-V, Suzuki Vitara Key Features Manual Value Proposition: Comprehensive, factory-authorized, lifetime access, digital convenience Vehicle Strengths: Rugged construction, off-road capability (especially 4WD models), reliable powertrains 📋 Manual Details Coverage Areas Coverage Scope: All repairs, servicing, and troubleshooting procedures Page Count Page Count Estimate: Hundreds of pages (specific number not provided) Manual Type Manual Type: Factory Service & Repair Workshop Manual Language Language: English (implied by product description) Format Format: Digital Download (PDF) Access Licensing: Lifetime use, no expiry, no renewal fees Device Compatibility: Multiple computers, tablets, smartphones Platform Compatibility: Windows and MAC computers Features Printing Capability: Printable pages (single or entire manual) Digital Searchability: Implied by PDF format, enhancing quick reference 📖 Manual Coverage Systems Covered Engine Mechanical: Engine diagnosis, repair, overhaul, timing, cooling, lubrication Engine Performance: Fuel injection, ignition system, emission control, turbocharging (if applicable) Transmission Manual: Manual transmission removal, installation, repair, clutch system Transmission Automatic: Automatic transmission diagnosis, repair, overhaul, fluid specifications Drivetrain: Driveshafts, CV joints, differentials, transfer case (4WD systems) Suspension: Front and rear suspension components, geometry, alignment, shock absorbers, springs Steering: Power steering system, steering gear, linkages, alignment Brakes: Brake system diagnosis, service, ABS (Anti-lock Braking System), brake fluid, rotors, pads Electrical System: Battery, charging system, starting system, wiring diagrams, fuses, relays Lighting System: Headlights, taillights, interior lighting, bulbs, electrical components HVAC System: Heating, ventilation, and air conditioning (HVAC) diagnosis and repair Body And Chassis: Body panel repair, frame, doors, windows, interior trim, bumpers Restraints System: Airbag system diagnosis and service (with appropriate safety precautions) Instrumentation: Instrument cluster, gauges, warning lights diagnosis Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tune-ups, lubrication Diagnostic Procedures: Troubleshooting common problems, fault code retrieval, symptom analysis Repair Procedures: Step-by-step instructions for component replacement and repair Rebuild Procedures: Detailed instructions for engine, transmission, and other major component overhauls Installation Procedures: Guidance for installing new or replacement parts and accessories Technical Depth Depth Of Coverage: Professional level, suitable for complex repairs and diagnostics Visual Aids: Detailed photos, diagrams, and exploded views Specification Data: Torque specifications, clearances, fluid capacities, electrical values 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Resolution: High-resolution, suitable for clear printing of text and images Binding Type Binding Type: N/A (Digital format, user prints as needed) Paper Type Paper Type: N/A (Digital format, user selects paper type for printing) ⚙️ Engine Specifications Primary Engine Engine Code: C223 / TD223 (Diesel), 4ZD1 / 4ZE1 (Gasoline) Engine Displacement Gasoline: 2.2L (134 cu in) 4ZD1, 2.6L (159 cu in) 4ZE1 Engine Displacement Diesel: 2.2L (134 cu in) C223 (Naturally Aspirated or Turbocharged) Performance Horsepower Gasoline 2.2L: Approx. 110-115 HP Torque Gasoline 2.2L: Approx. 120-125 lb-ft Horsepower Gasoline 2.6L: Approx. 130-135 HP Torque Gasoline 2.6L: Approx. 145-150 lb-ft Horsepower Diesel 2.2L: Approx. 75 HP (Naturally Aspirated), Approx. 90-100 HP (Turbocharged) Torque Diesel 2.2L: Approx. 120 lb-ft (Naturally Aspirated), Approx. 150-160 lb-ft (Turbocharged) Fuel System Fuel Delivery Gasoline: Multi-point Fuel Injection (MPI) Fuel Type Gasoline: Unleaded Gasoline (87 Octane recommended) Fuel Type Diesel: Diesel Fuel Engine Construction Engine Block Material: Cast Iron Cylinder Head Material: Aluminum (Gasoline), Cast Iron (Diesel) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission Optional Optional Transmission: 4-Speed Automatic Transmission Features Drive Type: Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with Part-Time Transfer Case Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5 gear oil (e.g., SAE 75W-90, check manual for specific viscosity) Automatic Transmission Fluid: Dexron III or equivalent (check manual for exact specification) Transfer Case Fluid: API GL-4 or GL-5 gear oil (e.g., SAE 75W-90, check manual for specific viscosity) 📐 Dimensions Exterior Wheelbase: Approx. 98.2 inches (2495 mm) Length: Approx. 166.7 inches (4234 mm) Width: Approx. 66.5 inches (1689 mm) Height: Approx. 65.4 inches (1661 mm) Weights Curb Weight: Approx. 3,100 - 3,500 lbs (1400 - 1590 kg), varies by configuration Gross Vehicle Weight Rating Gvwr: Approx. 4,500 lbs (2041 kg) Towing Capacity: Approx. 3,000 lbs (1361 kg) (Check specific vehicle configuration and local regulations) 🛡️ Safety Features Ratings NHTSA Ratings: Specific NHTSA ratings for 1999-2000 Amigo may vary; generally comparable to other vehicles of its era. Active Features ABS: Available on some models, typically as an option Passive Features Airbags: Driver and passenger front airbags Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player Speaker Configuration: Typically 4 or 6 speakers Driver Assistance Cruise Control: Optional on most models Anti Theft System: Basic factory immobilizer...
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ISUZU AMIGO Full Service & Repair Manual 1999-2000
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Amigo
Model Generation:
Second Generation (UG)
Model Years Covered:
1999-2000
Vin Decoder Availability:
Implied by factory service manual
Codes
Chassis Code:
UG
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road utility vehicle
Target Audience:
Enthusiasts, DIY mechanics, independent repair shops
Competitive Analysis
Competitors 1999-2000:
Jeep Cherokee (XJ), Toyota RAV4, Honda CR-V, Suzuki Vitara
Key Features
Manual Value Proposition:
Comprehensive, factory-authorized, lifetime access, digital convenience
Vehicle Strengths:
Rugged construction, off-road capability (especially 4WD models), reliable powertrains
📋 Manual Details
Coverage Areas
Coverage Scope:
All repairs, servicing, and troubleshooting procedures
Page Count
Page Count Estimate:
Hundreds of pages (specific number not provided)
Manual Type
Manual Type:
Factory Service & Repair Workshop Manual
Language
Language:
English (implied by product description)
Format
Format:
Digital Download (PDF)
Access
Licensing:
Lifetime use, no expiry, no renewal fees
Device Compatibility:
Multiple computers, tablets, smartphones
Platform Compatibility:
Windows and MAC computers
Features
Printing Capability:
Printable pages (single or entire manual)
Digital Searchability:
Implied by PDF format, enhancing quick reference
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine diagnosis, repair, overhaul, timing, cooling, lubrication
Engine Performance:
Fuel injection, ignition system, emission control, turbocharging (if applicable)
Transmission Manual:
Manual transmission removal, installation, repair, clutch system
Transmission Automatic:
Automatic transmission diagnosis, repair, overhaul, fluid specifications
Drivetrain:
Driveshafts, CV joints, differentials, transfer case (4WD systems)
Suspension:
Front and rear suspension components, geometry, alignment, shock absorbers, springs
Steering:
Power steering system, steering gear, linkages, alignment
Brakes:
Brake system diagnosis, service, ABS (Anti-lock Braking System), brake fluid, rotors, pads
Electrical System:
Battery, charging system, starting system, wiring diagrams, fuses, relays
Lighting System:
Headlights, taillights, interior lighting, bulbs, electrical components
HVAC System:
Heating, ventilation, and air conditioning (HVAC) diagnosis and repair
Body And Chassis:
Body panel repair, frame, doors, windows, interior trim, bumpers
Restraints System:
Airbag system diagnosis and service (with appropriate safety precautions)
Instrumentation:
Instrument cluster, gauges, warning lights diagnosis
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups, lubrication
Diagnostic Procedures:
Troubleshooting common problems, fault code retrieval, symptom analysis
Repair Procedures:
Step-by-step instructions for component replacement and repair
Rebuild Procedures:
Detailed instructions for engine, transmission, and other major component overhauls
Installation Procedures:
Guidance for installing new or replacement parts and accessories
Technical Depth
Depth Of Coverage:
Professional level, suitable for complex repairs and diagnostics
Visual Aids:
Detailed photos, diagrams, and exploded views
Specification Data:
Torque specifications, clearances, fluid capacities, electrical values
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Resolution:
High-resolution, suitable for clear printing of text and images
Binding Type
Binding Type:
N/A (Digital format, user prints as needed)
Paper Type
Paper Type:
N/A (Digital format, user selects paper type for printing)
⚙️ Engine Specifications
Primary Engine
Engine Code:
C223 / TD223 (Diesel), 4ZD1 / 4ZE1 (Gasoline)
Engine Displacement Gasoline:
2.2L (134 cu in) 4ZD1, 2.6L (159 cu in) 4ZE1
Engine Displacement Diesel:
2.2L (134 cu in) C223 (Naturally Aspirated or Turbocharged)
Performance
Horsepower Gasoline 2.2L:
Approx. 110-115 HP
Torque Gasoline 2.2L:
Approx. 120-125 lb-ft
Horsepower Gasoline 2.6L:
Approx. 130-135 HP
Torque Gasoline 2.6L:
Approx. 145-150 lb-ft
Horsepower Diesel 2.2L:
Approx. 75 HP (Naturally Aspirated), Approx. 90-100 HP (Turbocharged)
Torque Diesel 2.2L:
Approx. 120 lb-ft (Naturally Aspirated), Approx. 150-160 lb-ft (Turbocharged)
Fuel System
Fuel Delivery Gasoline:
Multi-point Fuel Injection (MPI)
Fuel Type Gasoline:
Unleaded Gasoline (87 Octane recommended)
Fuel Type Diesel:
Diesel Fuel
Engine Construction
Engine Block Material:
Cast Iron
Cylinder Head Material:
Aluminum (Gasoline), Cast Iron (Diesel)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission
Features
Drive Type:
Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with Part-Time Transfer Case
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil (e.g., SAE 75W-90, check manual for specific viscosity)
Automatic Transmission Fluid:
Dexron III or equivalent (check manual for exact specification)
Transfer Case Fluid:
API GL-4 or GL-5 gear oil (e.g., SAE 75W-90, check manual for specific viscosity)
📐 Dimensions
Exterior
Wheelbase:
Approx. 98.2 inches (2495 mm)
Length:
Approx. 166.7 inches (4234 mm)
Width:
Approx. 66.5 inches (1689 mm)
Height:
Approx. 65.4 inches (1661 mm)
Weights
Curb Weight:
Approx. 3,100 - 3,500 lbs (1400 - 1590 kg), varies by configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 4,500 lbs (2041 kg)
Towing Capacity:
Approx. 3,000 lbs (1361 kg) (Check specific vehicle configuration and local regulations)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for 1999-2000 Amigo may vary; generally comparable to other vehicles of its era.
Active Features
ABS:
Available on some models, typically as an option
Passive Features
Airbags:
Driver and passenger front airbags
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player
Speaker Configuration:
Typically 4 or 6 speakers
Driver Assistance
Cruise Control:
Optional on most models
Anti Theft System:
Basic factory immobilizer or alarm systems may be present on some trims.
Connectivity
Aux Input:
Not standard; aftermarket solutions likely available.
Bluetooth:
Not available from factory; aftermarket installation required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or 3-6 months (refer to manual for exact recommendation based on driving conditions)
Engine Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on dusty conditions
Spark Plug Replacement Gasoline:
Typically 30,000-60,000 miles depending on plug type (platinum/iridium recommended)
Timing Belt Replacement:
Not applicable for most gasoline engines (chain-driven); Diesel models may have belts or chains, refer to manual.
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 5W-30 or 10W-30 recommended (check manual for specific viscosity based on temperature)
Engine Oil Capacity:
Approx. 4.0 - 4.5 quarts (3.8 - 4.3 liters) with filter (check manual for exact capacity)
Coolant Type:
Ethylene glycol based coolant, typically 50/50 mix with distilled water (check manual for color specification)
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific requirement)
Power Steering Fluid:
ATF Dexron II/III or specific power steering fluid (check manual)
Known Issues
Common Issues Engine:
Head gasket leaks (especially on some gasoline engines), oil leaks, potential for cracked exhaust manifolds.
Common Issues Transmission:
Wear in manual clutch components, potential seal leaks in automatic transmissions.
Common Issues Suspension Steering:
Ball joint wear, tie rod end wear, power steering pump leaks, worn bushings.
Common Issues Electrical:
Alternator failure, starter motor issues, intermittent electrical gremlins due to wiring age.
Common Issues Rust Corrosion:
Frame rust, body panel rust (especially in areas with road salt) can be a concern.
📚 Vehicle History
Brand Heritage
Isuzu Truck Heritage:
Isuzu has a long history as a manufacturer of commercial vehicles and rugged SUVs, known for durability.
Model Evolution
Amigo Predecessor:
Isuzu Amigo (1st Gen) / Piazza (in some markets, related platform)
Amigo Relation To Rodeo:
Shares platform components and design philosophy with the Isuzu Rodeo
Production
Production Location:
Japan (primarily)
Production Years Global:
1989–2004 (across generations)
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
Specific awards for the 1999-2000 Isuzu Amigo are not widely documented in major automotive publications, but it was recognized for its off-road prowess and value in its segment.
Ratings
Consumer Ratings:
Generally received moderate consumer ratings, often praised for ruggedness and off-road ability but criticized for ride comfort and interior refinement compared to some competitors.
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