🏷️ Basic Information Identification Make: Mazda Model: MX-5 Generation Code: NB Product Name: Mazda MX5 MX-5 1999-2002 Repair PDF Service Manual Download Codes Chassis Code: NB 👋 Introduction Market Position Vehicle Class: Lightweight two-seater sports car (Roadster/Convertible) Target Audience: Enthusiasts seeking a pure, driver-focused sports car experience. Competitive Analysis Primary Competitors: Honda S2000, Porsche Boxster, BMW Z3, Toyota MR2 Spyder Key Features Design Philosophy: Jinba Ittai ('horse and rider as one') - focusing on driver engagement and feedback. Chassis Type: Lightweight, rear-wheel drive platform with near 50/50 weight distribution. Body Style: Convertible roadster with a soft-top as standard, optional hard-top availability. 📋 Manual Details Coverage Areas Years Covered: 1999, 2000, 2001, 2002 Regions Covered: Global (primarily North American market focus for technical specifications) Page Count Estimated Page Count: 2500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, ignition, emissions, exhaust, ECU diagnostics Transmission: Manual transmission (types: M5/M6), clutch system, driveline, differential Chassis: Suspension (front/rear independent), steering system, brakes (front/rear disc), ABS Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation, body electrical, infotainment system Body: Body construction, exterior trim, interior trim, doors, windows, convertible top mechanism Body Control Modules: Details on body control modules, interior/exterior lighting, power accessories, keyless entry (if equipped). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Diagnostics: Troubleshooting flowcharts, DTC (Diagnostic Trouble Code) lookup, symptom-based diagnosis Repair: Component removal and installation, adjustments, torque specifications, rebuild procedures Specifications: Detailed technical specifications for all major components and systems Diagnostics OBD Ii: Procedures for reading and clearing On-Board Diagnostics (OBD-II) trouble codes. Technical Depth Depth: Comprehensive; suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to full engine and transmission overhauls. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within PDF Distribution: Instant Download Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: BP-Z3 (1.8L), BP-4W (1.8L, later models) Engine Type: Naturally aspirated, Inline 4-cylinder, DOHC, 16-valve Displacement: 1.8 Liters (1839 cc) Performance Horsepower 1.8L: 140 hp @ 6500 rpm (BP-Z3), 142 hp @ 6500 rpm (BP-4W) Torque 1.8L: 119 lb-ft @ 5000 rpm (BP-Z3), 120 lb-ft @ 5000 rpm (BP-4W) Redline: 7000 rpm Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (minimum) Engine Management ECU Type: Mazda Electronic Control Unit (ECU) 🔧 Transmission Standard Type Standard: 5-speed Manual Transmission Optional Type Optional: 4-speed Automatic Transmission (less common) Features Clutch Type: Hydraulic, Dry Single Plate Clutch Gear Ratios: Manual 5-speed: Typically around 3.136 (1st), 1.839 (2nd), 1.330 (3rd), 1.000 (4th), 0.769 (5th) - check specific model year. Fluid Specifications Manual Transmission Fluid: GL-4 Gear Oil, SAE 75W-90 (e.g., Mazda Genuine Gear Oil JWS3309, or equivalent aftermarket) Automatic Transmission Fluid: Dexron III H or equivalent (check specific manual for exact type) 📐 Dimensions Exterior Length: Approx. 3955 mm (155.7 in) Width: Approx. 1675 mm (65.9 in) Height: Approx. 1235 mm (48.6 in) Wheelbase: Approx. 2265 mm (89.2 in) Weights Curb Weight: Approx. 1070 - 1150 kg (2359 - 2535 lbs), depending on equipment and transmission Cargo Trunk Volume: Approx. 150 Liters (5.3 cubic feet) 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (for relevant model years) IIHS Side Impact: Good (for relevant model years, with side airbags) Active Features ABS: Standard on most models, Anti-lock Braking System Traction Control: Available on some models, especially later years or higher trims (TCS) Passive Features Airbags: Driver and passenger front airbags standard. Side airbags optional on some models. Rollover Protection: Pop-up rollover hoops behind headrests 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM/CD player, with optional premium sound system (e.g., Bose). Display: Basic digital clock and radio display. No integrated navigation or touchscreens for this era. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Aux Input: Not standard; aftermarket solutions common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Spark Plug Replacement: Every 30,000 miles (48,000 km) with standard plugs, or 60,000 miles (96,000 km) with iridium plugs. Timing Belt Replacement: Not applicable; uses a timing chain. Fluid Specifications Engine Oil Type: API SG or SH, ILSAC GF-II, SAE 5W-30 or 5W-40 (check manual for specific ambient temperature recommendations) Coolant Type: Mazda Genuine Long Life Antifreeze (Blue) or equivalent silicate-free, ethylene glycol-based coolant, mixed 50/50 with distilled water. Brake Fluid Type: DOT 3 or DOT 4 (check manual for specific type) Power Steering Fluid: Dexron III or equivalent ATF (Automatic Transmission Fluid) Known Issues Common Issues: Oil seal leaks (rear main, front crank),...