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BMW R1150S Service Repair Manual 1999-2004

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🏷️ Basic Information Identification Make: BMW Model: R1150S Codes Production Years Covered: 1999-2004 👋 Introduction Market Position Vehicle Segment: Sport Touring Motorcycle Competitive Analysis Key Competitors Era: Honda VFR800, Yamaha FJR1300, Kawasaki GTR1400 (and similar displacement sport touring bikes of the era) Key Features Powertrain Configuration: Flat-twin boxer engine, shaft drive Handling Characteristics: Known for stable handling and torsional rigidity, often with sporty riding dynamics for its class Design Philosophy: BMW's signature engineering with a focus on long-distance comfort and performance 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service, repair, maintenance, and restoration Page Count Estimated Page Count: Extensive (Exact count not specified, but described as 'Highly Detailed') Manual Type Manual Classification: Service and Repair Workshop Manual Language Language Of Manual: English Format Digital Format: Downloadable 📖 Manual Coverage Systems Covered Engine Management: Fuel injection, ignition system, engine control unit (ECU) diagnostics, emissions control Powertrain: Engine overhaul, gearbox service and repair, clutch replacement, final drive maintenance Chassis And Suspension: Front forks (telelever/paralever), rear shock absorber, steering head bearings, wheel bearings Braking System: Brake fluid replacement, caliper service, master cylinder overhaul, ABS system troubleshooting Electrical System: Wiring diagrams, battery maintenance, charging system (alternator/regulator), lighting, starter motor, instrumentation Bodywork And Trim: Fairing removal and installation, seat service, fuel tank maintenance, accessory fitting Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug replacement, valve clearance checks Troubleshooting Guides: Diagnostic charts for common faults and symptoms across all major systems Major Repairs: Engine rebuild procedures, transmission overhaul, suspension component replacement Specific Tasks: Brake bleeding, clutch adjustment, wheel alignment, carburetor/throttle body synchronization (if applicable) Technical Depth Diagnostic Level: Advanced diagnostics, including ECU fault code interpretation and sensor testing Rebuild Scope: Complete engine and gearbox rebuild specifications, including torque values and assembly sequences Wiring Diagrams: Detailed, system-specific wiring schematics with component identification 📊 Manual Specifications File Format Document Type: PDF (typically for downloadable manuals) Print Quality Image Resolution: High resolution for clear viewing of diagrams and text Binding Type Binding Method: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, four-stroke flat-twin (boxer) engine Displacement: 1130 cc Bore X Stroke: 101 mm x 70.5 mm Compression Ratio: 10.0:1 Valve Train: Two valves per cylinder, pushrod actuated OHV Performance Horsepower Output: Approx. 95 hp (70 kW) at 7250 rpm Torque Output: Approx. 98 Nm (72 lb-ft) at 5750 rpm Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium (95 RON recommended) Fuel Tank Capacity: 25 Liters (6.6 US gallons) 🔧 Transmission Standard Gearbox Type: 6-speed manual transmission Features Drive System: Shaft drive to rear wheel Clutch Type: Single dry plate, diaphragm spring 📐 Dimensions Exterior Length: Approx. 2220 mm (87.4 in) Width: Approx. 900 mm (35.4 in) at handlebars Height: Approx. 1310 mm (51.6 in) at seat Weights Dry Weight: Approx. 236 kg (520 lbs) Gross Vehicle Weight Rating: Approx. 440 kg (970 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle specific safety is generally assessed through design and component integrity) Active Features ABS System: BMW Motorrad ABS (optional on some models, standard on others in this range) Braking System Type: Dual front discs with 4-piston calipers, single rear disc with 2-piston caliper Passive Features Lighting System: Halogen headlamp, LED taillight 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, digital display for gear indicator, fuel level, engine temp, clock, trip meters. Driver Assistance ABS Implementation: Integral ABS system (can be partially or fully integrated depending on model year/spec), providing enhanced braking control. Connectivity Diagnostic Port: BMW specific diagnostic connector for use with appropriate diagnostic tools (e.g., GT1, MoDiTec). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually, whichever comes first Valve Check Interval: Every 20,000 km Fluid Specifications Engine Oil Type: SAE 20W-50 API SG or higher (specific BMW recommendations may vary) Engine Oil Capacity: 3.5 Liters (with filter change) Gearbox Oil Type: SAE 75W-90 API GL-5 Gearbox Oil Capacity: 0.3 Liters Final Drive Oil Type: SAE 80W-90 API GL-5 Final Drive Oil Capacity: 0.2 Liters Brake Fluid Type: DOT 4 Known Issues Fuel Pump Reliability: Some models may experience eventual fuel pump wear or failure. Clutch Slave Cylinder: Potential for leaks from the clutch slave cylinder seal. Hall Sender Unit: Occasional failure of the Hall sender unit can cause starting or running issues. 📚 Vehicle History Brand Heritage Bmw Motorrad Legacy: BMW has a long and storied history in motorcycle manufacturing, dating back to the early 20th century, renowned for engineering excellence and durability. Model Evolution R1150 Platform: The R1150S is part of the evolutionary lineage of BMW's boxer-engined sport touring motorcycles, succeeding models like the R1100S and preceding the K-series and other boxer generations. Production Manufacturing Location: Berlin, Germany 🏆 Awards & Recognition Recognitions Motorcycle Journal Reviews: Typically received...
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Sku: 318810
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BMW R1150S Service Repair Manual 1999-2004
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150S
Codes
Production Years Covered:
1999-2004
👋 Introduction
Market Position
Vehicle Segment:
Sport Touring Motorcycle
Competitive Analysis
Key Competitors Era:
Honda VFR800, Yamaha FJR1300, Kawasaki GTR1400 (and similar displacement sport touring bikes of the era)
Key Features
Powertrain Configuration:
Flat-twin boxer engine, shaft drive
Handling Characteristics:
Known for stable handling and torsional rigidity, often with sporty riding dynamics for its class
Design Philosophy:
BMW's signature engineering with a focus on long-distance comfort and performance
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service, repair, maintenance, and restoration
Page Count
Estimated Page Count:
Extensive (Exact count not specified, but described as 'Highly Detailed')
Manual Type
Manual Classification:
Service and Repair Workshop Manual
Language
Language Of Manual:
English
Format
Digital Format:
Downloadable
📖 Manual Coverage
Systems Covered
Engine Management:
Fuel injection, ignition system, engine control unit (ECU) diagnostics, emissions control
Powertrain:
Engine overhaul, gearbox service and repair, clutch replacement, final drive maintenance
Chassis And Suspension:
Front forks (telelever/paralever), rear shock absorber, steering head bearings, wheel bearings
Braking System:
Brake fluid replacement, caliper service, master cylinder overhaul, ABS system troubleshooting
Electrical System:
Wiring diagrams, battery maintenance, charging system (alternator/regulator), lighting, starter motor, instrumentation
Bodywork And Trim:
Fairing removal and installation, seat service, fuel tank maintenance, accessory fitting
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, valve clearance checks
Troubleshooting Guides:
Diagnostic charts for common faults and symptoms across all major systems
Major Repairs:
Engine rebuild procedures, transmission overhaul, suspension component replacement
Specific Tasks:
Brake bleeding, clutch adjustment, wheel alignment, carburetor/throttle body synchronization (if applicable)
Technical Depth
Diagnostic Level:
Advanced diagnostics, including ECU fault code interpretation and sensor testing
Rebuild Scope:
Complete engine and gearbox rebuild specifications, including torque values and assembly sequences
Wiring Diagrams:
Detailed, system-specific wiring schematics with component identification
📊 Manual Specifications
File Format
Document Type:
PDF (typically for downloadable manuals)
Print Quality
Image Resolution:
High resolution for clear viewing of diagrams and text
Binding Type
Binding Method:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke flat-twin (boxer) engine
Displacement:
1130 cc
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
10.0:1
Valve Train:
Two valves per cylinder, pushrod actuated OHV
Performance
Horsepower Output:
Approx. 95 hp (70 kW) at 7250 rpm
Torque Output:
Approx. 98 Nm (72 lb-ft) at 5750 rpm
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium (95 RON recommended)
Fuel Tank Capacity:
25 Liters (6.6 US gallons)
🔧 Transmission
Standard
Gearbox Type:
6-speed manual transmission
Features
Drive System:
Shaft drive to rear wheel
Clutch Type:
Single dry plate, diaphragm spring
📐 Dimensions
Exterior
Length:
Approx. 2220 mm (87.4 in)
Width:
Approx. 900 mm (35.4 in) at handlebars
Height:
Approx. 1310 mm (51.6 in) at seat
Weights
Dry Weight:
Approx. 236 kg (520 lbs)
Gross Vehicle Weight Rating:
Approx. 440 kg (970 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle specific safety is generally assessed through design and component integrity)
Active Features
ABS System:
BMW Motorrad ABS (optional on some models, standard on others in this range)
Braking System Type:
Dual front discs with 4-piston calipers, single rear disc with 2-piston caliper
Passive Features
Lighting System:
Halogen headlamp, LED taillight
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, digital display for gear indicator, fuel level, engine temp, clock, trip meters.
Driver Assistance
ABS Implementation:
Integral ABS system (can be partially or fully integrated depending on model year/spec), providing enhanced braking control.
Connectivity
Diagnostic Port:
BMW specific diagnostic connector for use with appropriate diagnostic tools (e.g., GT1, MoDiTec).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually, whichever comes first
Valve Check Interval:
Every 20,000 km
Fluid Specifications
Engine Oil Type:
SAE 20W-50 API SG or higher (specific BMW recommendations may vary)
Engine Oil Capacity:
3.5 Liters (with filter change)
Gearbox Oil Type:
SAE 75W-90 API GL-5
Gearbox Oil Capacity:
0.3 Liters
Final Drive Oil Type:
SAE 80W-90 API GL-5
Final Drive Oil Capacity:
0.2 Liters
Brake Fluid Type:
DOT 4
Known Issues
Fuel Pump Reliability:
Some models may experience eventual fuel pump wear or failure.
Clutch Slave Cylinder:
Potential for leaks from the clutch slave cylinder seal.
Hall Sender Unit:
Occasional failure of the Hall sender unit can cause starting or running issues.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW has a long and storied history in motorcycle manufacturing, dating back to the early 20th century, renowned for engineering excellence and durability.
Model Evolution
R1150 Platform:
The R1150S is part of the evolutionary lineage of BMW's boxer-engined sport touring motorcycles, succeeding models like the R1100S and preceding the K-series and other boxer generations.
Production
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Motorcycle Journal Reviews:
Typically received positive reviews for its blend of comfort, performance, and unique boxer character during its production run.
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