🏷️ Basic Information Identification Make: BMW Model: 325i Chassis Code: E46 Product Name: BMW 325 325i 1999-2005 Service Repair Workshop Manual 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe (E46 generation) Reputation: Known for its engaging driving dynamics, refined interior, and sporty performance, a benchmark in its class. Competitive Analysis Key Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS Key Features Driving Dynamics: Balanced chassis, precise steering, rear-wheel-drive architecture contributing to superior handling. Engine Performance: Smooth and responsive inline-6 engine, offering a good balance of power and refinement. Build Quality: Renowned BMW build quality, durable materials, and solid construction. Manual Value Utility: Essential for DIY enthusiasts and professional mechanics to maintain, diagnose, and repair the E46 325i effectively. 📋 Manual Details Coverage Areas Covered Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Covered Models: 325i Page Count Estimated Pages: 1000+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: M54B25 Engine (2.5L Inline-6), including diagnostics, repair, overhaul, tuning Transmission: 5-Speed Manual (Getrag GS5-39DZ), 5-Speed Automatic (GM A5S325Z), including repair, adjustment, fluid service Drivetrain: Rear Wheel Drive (RWD), differential, driveshaft, axle shafts, universal joints Suspension: Front MacPherson strut, rear multi-link suspension, control arms, ball joints, bushings, shock absorbers, springs Brakes: Front vented discs, rear solid discs, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake caliper, rotor, pad replacement, bleeding procedures Steering: Hydraulic power steering, steering rack, tie rods, power steering pump, fluid service Electrical System: 12V system, battery, alternator, starter, fuses, relays, lighting, wiring diagrams, diagnostic connectors (OBD-II) Climate Control: HVAC system, A/C compressor, refrigerant, blower motor, heater core, climate control unit Bodywork: Body panels, doors, hood, trunk, bumpers, interior trim, glass replacement, body repair procedures Fuel System: Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, evaporative emission control (EVAP) Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications, bleeding procedures Procedures Included Maintenance: Oil changes, filter replacements, spark plug changes, fluid checks and top-offs, belt inspections and replacement Troubleshooting: Diagnostic fault codes (DTCs), symptom-based troubleshooting guides, component testing procedures Repair: Engine component replacement (e.g., VANOS, ignition coils), transmission overhaul, brake caliper rebuild, suspension component replacement, electrical component repair Installation: Component installation, accessory fitting, timing belt/chain replacement (as applicable), sensor replacement Diagnostics: On-board diagnostics (OBD-II), live data interpretation, sensor testing, actuator testing, specific BMW diagnostic tools (e.g., DIS, ISTA - if covered by manual's scope) Technical Depth Depth: Comprehensive: Covers routine maintenance, preventative care, troubleshooting, and detailed repair procedures for all major vehicle systems. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High-resolution, clear diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: M54B25 Configuration: 2.5L (2494cc) Naturally Aspirated Inline-6 Bore X Stroke: 84.0 mm x 75.0 mm Compression Ratio: 10.2:1 Performance Horsepower: 184 hp @ 6000 rpm Torque: 232 Nm (171 lb-ft) @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential port injection Fuel Type: Premium Unleaded Gasoline (91 AKI or higher recommended) Engine Management Engine Control Unit: MS43/MS45 DME (Digital Motor Electronics) Valve Train: Double VANOS (Variable Valve Timing), Dual Overhead Camshafts (DOHC), 4 valves per cylinder 🔧 Transmission Standard Type: 5-Speed Manual (Getrag GS5-39DZ) Optional Type: 5-Speed Automatic (GM A5S325Z) Features Manual Clutch: Hydraulically actuated single dry plate clutch Automatic Modes: Steptronic (manual shifting capability) Fluid Specs Manual Fluid: BMW MTF LT-2 (or equivalent API GL-4 SAE 75W-90) Automatic Fluid: Dexron III H (or equivalent) 📐 Dimensions Exterior Wheelbase: 2760 mm (108.7 in) Length: 4471 mm (176.0 in) Width: 1739 mm (68.5 in) Height: 1415 mm (55.7 in) Front Track: 1471 mm (57.9 in) Rear Track: 1494 mm (58.8 in) Weights Curb Weight: 1470 kg (3240 lbs) - Manual Transmission Gross Vehicle Weight Rating: Approx. 1950 kg (4299 lbs) Wheel Bolt Pattern: 5x120 mm Wheel Offset: ET47 (Front), ET50 (Rear) - common OEM Tire Size: 205/55R16 (Standard), 225/45R17 (Optional) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for vehicles equipped with side airbags) IIHS Side Impact: Good (for vehicles equipped with side airbags) Active Features Stability Control: Dynamic Stability Control (DSC) with Traction Control Braking System: Anti-lock Braking System (ABS) Passive Features Airbags: Frontal airbags, optional front side-impact airbags Seatbelts: 3-point inertia-reel seat belts with pretensioners and force limiters Head Restraints: Active head restraints (front seats) on some models 💡 Technology Features Infotainment Head Unit: BMW Professional Radio, optional CD changer, optional navigation system (CCC) Speakers: Standard 6-speaker system, optional Harman Kardon premium audio Driver Assistance Cruise Control: Standard electronic cruise control Parking Sensors: Optional rear Park Distance Control (PDC) Connectivity Auxiliary Input: Not standard on most models, often added aftermarket or via specific adapters for older head units. 🔧 Maintenance Service Intervals Oil Change Interval: Variable Oil Service...