BMW 330i-3 Series (E46) 1999-2005 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Code: E46 Specific Model: 330i Years Covered: 1999-2005 Codes Chassis Code: E46 👋 Introduction Market Position Positioning: Premium compact executive sport sedan, known for driving dynamics, build quality, and technology. Competitive Analysis Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35 Key Features Driving Dynamics: Renowned for its balanced chassis, precise steering, and engaging ride. Engine Performance: The M54B30 inline-six engine offered a potent blend of power and refinement. Build Quality: Solid construction and high-quality materials were hallmarks of the E46 generation. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Brakes: Yes Suspension: Yes Electrical System: Yes Bodywork: Yes Interior: Yes Diagnostics: Yes Troubleshooting: Yes Wiring Diagrams: Yes Page Count Estimated Pages: Hundreds Manual Type Type: Workshop Service Repair Manual Source: Official Full Factory Service Manual Language Language: English Format Format: Printable 📖 Manual Coverage Systems Covered Powertrain: Engine (M54B30), Transmission (manual & automatic), drivetrain components (driveshafts, differential) Chassis: Suspension (front & rear), steering, brakes (ABS, DSC), wheel bearings Electrical And Electronics: Engine control unit (DME), body control module (BCM), lighting, HVAC controls, audio system, instrument cluster, airbags (SRS), diagnostic connectors (OBD-II) Body And Interior: Exterior body panels, doors, windows, mirrors, seats, dashboard, trim, convertible top (if applicable) Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, inspections Repair: Engine repair and overhaul, transmission repair, brake component replacement, suspension component replacement, electrical component diagnosis and repair Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures for specific systems Technical Data: Torque specifications, fluid capacities, electrical schematics, component identification Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) 📊 Manual Specifications File Format File Format: Digital (likely PDF, allowing for selective printing) Print Quality Print Quality: High-resolution, suitable for clear reproduction of diagrams and text Binding Type Binding Type: N/A (digital product, binding determined by user's printing choice) Paper Type Paper Type: N/A (digital product, paper type determined by user's printing choice) ⚙️ Engine Specifications Primary Engine Engine Code: M54B30 Engine Type: Inline 6-cylinder, naturally aspirated Displacement: 2,979 cc (3.0 Liters) Bore X Stroke: 84.0 mm x 89.6 mm Compression Ratio: 10.2:1 Performance Horsepower: 225 hp @ 6,000 rpm Torque: 214 lb-ft @ 3,500 rpm Fuel System Fuel Injection: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECM Type: DME (Digital Motor Electronics) 🔧 Transmission Standard Transmission Type: 5-Speed Manual (Getrag GS5-39DZ) Optional Transmission Type: 5-Speed Automatic (Steptronic) Features Clutch Type: Hydraulically actuated single dry plate clutch Transmission Fluid: Refer to manual for specific BMW approved fluids (e.g., ATF Dexron III for automatic) 📐 Dimensions Exterior Wheelbase: 107.1 inches (2720 mm) Length: 177.4 inches (4506 mm) Width: 68.7 inches (1745 mm) Height: 55.2 inches (1402 mm) Weights Curb Weight: Approximately 3300-3400 lbs (depending on transmission and options) Gross Vehicle Weight Rating: Refer to vehicle's VIN plate for exact GVWR Cargo Trunk Volume: 13.1 cubic feet (371 Liters) 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (Driver/Passenger) IIHS Side Impact: Good Active Features ABS: Standard Anti-lock Braking System Dsc: Standard Dynamic Stability Control Traction Control: Standard Traction Control System (ASC+T) Passive Features Airbags: Front airbags, optional side airbags Seatbelts: 3-point inertia-reel seatbelts with pretensioners 💡 Technology Features Infotainment Infotainment System: Optional: BMW Professional Radio, CD player, optional navigation system (MKIV). Audio Features: Optional Harman Kardon audio system. Driver Assistance Stability Control: Standard DSC (Dynamic Stability Control). Parking Sensors: Optional Park Distance Control (PDC). Connectivity Connectivity Features: Optional Bluetooth preparation for hands-free calling. 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system; typically every 7,500 - 15,000 miles or as indicated by the vehicle's computer. Coolant Flush Interval: Every 30,000 - 60,000 miles or as recommended by CBS. Brake Fluid Flush Interval: Every 2 years, regardless of mileage. Spark Plug Replacement: Around 100,000 miles for iridium spark plugs (check manual for specific type). Fluid Specifications Engine Oil Type: BMW Longlife-01 (LL-01) synthetic oil, typically 0W-30 or 5W-30. Check manual for exact viscosity and approval code. Engine Oil Capacity: Approximately 6.5 US quarts (6.2 Liters) with filter change. Coolant Type: BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol-based coolant. Power Steering Fluid: Pentosin CHF 11S or BMW approved equivalent. Known Issues Common Issue Cooling: Plastic coolant expansion tank failures, water pump bearing failure, thermostat housing leaks. Common Issue Engine: Oil pan gasket leaks, CCV (Crankcase Ventilation) system failure leading to rough idle and oil consumption, VANOS (Variable Valve Timing) solenoid issues. Common Issue Suspension: Front control arm bushings (RTABs), ball joints, strut mounts, subframe bushings. Common Issue Electrical: ABS/DSC sensor failures, fuel pump failures, window regulator failures, EWS (Electronic Immobilizer System) issues. 📚 Vehicle History Brand Heritage Heritage Focus: BMW's long-standing reputation for engineering excellence and 'The Ultimate Driving Machine' slogan. Model Evolution...
Engine control unit (DME), body control module (BCM), lighting, HVAC controls, audio system, instrument cluster, airbags (SRS), diagnostic connectors (OBD-II)
Body And Interior:
Exterior body panels, doors, windows, mirrors, seats, dashboard, trim, convertible top (if applicable)
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
File Format:
Digital (likely PDF, allowing for selective printing)
Print Quality
Print Quality:
High-resolution, suitable for clear reproduction of diagrams and text
Binding Type
Binding Type:
N/A (digital product, binding determined by user's printing choice)
Paper Type
Paper Type:
N/A (digital product, paper type determined by user's printing choice)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Engine Type:
Inline 6-cylinder, naturally aspirated
Displacement:
2,979 cc (3.0 Liters)
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
225 hp @ 6,000 rpm
Torque:
214 lb-ft @ 3,500 rpm
Fuel System
Fuel Injection:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECM Type:
DME (Digital Motor Electronics)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (Getrag GS5-39DZ)
Optional
Transmission Type:
5-Speed Automatic (Steptronic)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Transmission Fluid:
Refer to manual for specific BMW approved fluids (e.g., ATF Dexron III for automatic)
📐 Dimensions
Exterior
Wheelbase:
107.1 inches (2720 mm)
Length:
177.4 inches (4506 mm)
Width:
68.7 inches (1745 mm)
Height:
55.2 inches (1402 mm)
Weights
Curb Weight:
Approximately 3300-3400 lbs (depending on transmission and options)
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate for exact GVWR
Cargo
Trunk Volume:
13.1 cubic feet (371 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (Driver/Passenger)
IIHS Side Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Dsc:
Standard Dynamic Stability Control
Traction Control:
Standard Traction Control System (ASC+T)
Passive Features
Airbags:
Front airbags, optional side airbags
Seatbelts:
3-point inertia-reel seatbelts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Optional: BMW Professional Radio, CD player, optional navigation system (MKIV).
Audio Features:
Optional Harman Kardon audio system.
Driver Assistance
Stability Control:
Standard DSC (Dynamic Stability Control).
Parking Sensors:
Optional Park Distance Control (PDC).
Connectivity
Connectivity Features:
Optional Bluetooth preparation for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system; typically every 7,500 - 15,000 miles or as indicated by the vehicle's computer.
Coolant Flush Interval:
Every 30,000 - 60,000 miles or as recommended by CBS.
Brake Fluid Flush Interval:
Every 2 years, regardless of mileage.
Spark Plug Replacement:
Around 100,000 miles for iridium spark plugs (check manual for specific type).
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) synthetic oil, typically 0W-30 or 5W-30. Check manual for exact viscosity and approval code.
Engine Oil Capacity:
Approximately 6.5 US quarts (6.2 Liters) with filter change.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol-based coolant.
Power Steering Fluid:
Pentosin CHF 11S or BMW approved equivalent.
Known Issues
Common Issue Cooling:
Plastic coolant expansion tank failures, water pump bearing failure, thermostat housing leaks.
Common Issue Engine:
Oil pan gasket leaks, CCV (Crankcase Ventilation) system failure leading to rough idle and oil consumption, VANOS (Variable Valve Timing) solenoid issues.
Common Issue Suspension:
Front control arm bushings (RTABs), ball joints, strut mounts, subframe bushings.