BMW 330xi 1999-2005 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 330xi Codes Chassis Code: E46 Generation Generation Designation: Fifth Generation E46 👋 Introduction Market Position Market Segment: Premium compact executive sedan/saloon and wagon. Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS300, Acura TL. Key Features Unique Selling Propositions: Performance-oriented driving dynamics, refined luxury interior, advanced engineering, xDrive all-wheel drive system, high-quality materials. Target Audience Primary Audience: Owners and independent technicians seeking detailed repair and maintenance information for the BMW 330xi E46 model. Manual Value Value Proposition: Provides the technical expertise and step-by-step instructions necessary for proper maintenance, diagnosis, and repair, empowering users to maintain their vehicle effectively and cost-efficiently. 📋 Manual Details Coverage Areas Product Name: BMW 330xi 1999-2005 Workshop Service Repair Manual Covered Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF), Print (as specified by reseller) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, exhaust system, cooling system, lubrication system, intake system, ignition system. Drivetrain: xDrive All-Wheel Drive system (transfer case, front and rear differentials, drive shafts), transmission (manual and automatic), clutch, axles. Chassis: Suspension (front and rear), steering system, braking system (including ABS and DSC), wheels and tires. Electrical: Body electrical systems, lighting, instrumentation, comfort systems (HVAC, power accessories), infotainment, diagnostic systems (OBD-II), wiring diagrams, component locations. Body: Exterior body panels, interior trim, doors, windows, seats, safety systems (airbags), body seals. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake pad replacement, spark plug replacement, belt replacement. Repair: Engine component repair and replacement, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, steering rack repair, electrical component diagnosis and replacement. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, mechanical problems, and system malfunctions using diagnostic codes and symptom-based troubleshooting guides. Diagnostics: Detailed diagnostic procedures, fault code interpretation, sensor testing, actuator testing, use of diagnostic tools (e.g., BMW DIS or ISTA-P for authorized service, generic OBD-II scanners). Specifications: Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic parameters, component tolerances. Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Digital Format Details: Searchable PDF, high-resolution scans of original factory documentation, printable pages, bookmark navigation (if properly structured). Print Quality Print Quality: High-quality print (for physical copies), clear text and legible diagrams. Binding Type Binding Type: Perfect bound or spiral bound (for physical copies, designed for workshop use). Paper Type Paper Type: Durable, high-quality paper stock resistant to grease and workshop environments (for physical copies). ⚙️ Engine Specifications Primary Engine Engine Code: M54B30 Engine Type: Inline 6-cylinder, DOHC, 24-valve Displacement: 3.0 Liters (2979 cc) Performance Horsepower: 225 hp (168 kW) @ 5900 rpm Torque: 214 lb-ft (290 Nm) @ 3500 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (SMPI) Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Cooling System Cooling Medium: Ethylene glycol-based coolant (BMW Blue or compatible) Lubrication System Oil Type: Synthetic engine oil, SAE 5W-30 (BMW Longlife-01 specification recommended) Engine Management ECU Type: MS43 (later models may use MS45 variants) 🔧 Transmission Standard Type: 5-speed Manual Transmission (Getrag 420G) Optional Type: 5-speed Automatic Transmission (GM A5S360R/A5S390R) Features AWD System: xDrive All-Wheel Drive with electronically controlled torque distribution. Fluid Specifications Manual Transmission Fluid: MTF LT-2 or MTF LT-3 (BMW specific) Automatic Transmission Fluid: Dexron III / Dexron VI (BMW-approved) 📐 Dimensions Exterior Length: Sedan: 179.7 inches (4565 mm), Wagon (Touring): 180.1 inches (4575 mm) Width: 68.7 inches (1745 mm) Height: Sedan: 55.5 inches (1410 mm), Wagon (Touring): 55.1 inches (1400 mm) Wheelbase: 107.3 inches (2725 mm) Weights Curb Weight: Approx. 3500-3600 lbs (1588-1633 kg), varies by body style and transmission Gross Vehicle Weight Rating: Approx. 4500-4600 lbs (2041-2087 kg) Cargo Trunk Volume: Sedan: 11.7 cu ft (331 L) Wagon Cargo Volume: Wagon: 17.7 cu ft (501 L) behind rear seats, expandable to 53.3 cu ft (1509 L) with rear seats folded. 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated for this specific year/model in all categories, but generally performed well for its era. IIHS Side Impact: Not explicitly rated for this specific year/model in all categories, but generally performed well for its era. Active Features Stability Control: Dynamic Stability Control (DSC) Traction Control: Automatic Stability Control and Traction (ASC+T) Braking: Anti-lock Braking System (ABS), ventilated front discs, solid rear discs. Passive Features Airbags: Front occupant airbags, front side-impact airbags. Seatbelts: 3-point front and rear seat belts with pretensioners and force limiters. 💡 Technology Features Infotainment Head Unit Options: BMW Business CD, BMW Professional CD, optional navigation system (MKIV unit). Audio System: Various audio systems, including optional Harman Kardon...
Owners and independent technicians seeking detailed repair and maintenance information for the BMW 330xi E46 model.
Manual Value
Value Proposition:
Provides the technical expertise and step-by-step instructions necessary for proper maintenance, diagnosis, and repair, empowering users to maintain their vehicle effectively and cost-efficiently.
📋 Manual Details
Coverage Areas
Product Name:
BMW 330xi 1999-2005 Workshop Service Repair Manual
Covered Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), Print (as specified by reseller)
xDrive All-Wheel Drive system (transfer case, front and rear differentials, drive shafts), transmission (manual and automatic), clutch, axles.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS and DSC), wheels and tires.
Electrical:
Body electrical systems, lighting, instrumentation, comfort systems (HVAC, power accessories), infotainment, diagnostic systems (OBD-II), wiring diagrams, component locations.
Body:
Exterior body panels, interior trim, doors, windows, seats, safety systems (airbags), body seals.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake pad replacement, spark plug replacement, belt replacement.
Repair:
Engine component repair and replacement, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, steering rack repair, electrical component diagnosis and replacement.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, mechanical problems, and system malfunctions using diagnostic codes and symptom-based troubleshooting guides.
Diagnostics:
Detailed diagnostic procedures, fault code interpretation, sensor testing, actuator testing, use of diagnostic tools (e.g., BMW DIS or ISTA-P for authorized service, generic OBD-II scanners).
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
Digital Format Details:
Searchable PDF, high-resolution scans of original factory documentation, printable pages, bookmark navigation (if properly structured).
Print Quality
Print Quality:
High-quality print (for physical copies), clear text and legible diagrams.
Binding Type
Binding Type:
Perfect bound or spiral bound (for physical copies, designed for workshop use).
Paper Type
Paper Type:
Durable, high-quality paper stock resistant to grease and workshop environments (for physical copies).
Approx. 3500-3600 lbs (1588-1633 kg), varies by body style and transmission
Gross Vehicle Weight Rating:
Approx. 4500-4600 lbs (2041-2087 kg)
Cargo
Trunk Volume:
Sedan: 11.7 cu ft (331 L)
Wagon Cargo Volume:
Wagon: 17.7 cu ft (501 L) behind rear seats, expandable to 53.3 cu ft (1509 L) with rear seats folded.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated for this specific year/model in all categories, but generally performed well for its era.
IIHS Side Impact:
Not explicitly rated for this specific year/model in all categories, but generally performed well for its era.
Active Features
Stability Control:
Dynamic Stability Control (DSC)
Traction Control:
Automatic Stability Control and Traction (ASC+T)
Braking:
Anti-lock Braking System (ABS), ventilated front discs, solid rear discs.
Passive Features
Airbags:
Front occupant airbags, front side-impact airbags.
Seatbelts:
3-point front and rear seat belts with pretensioners and force limiters.
💡 Technology Features
Infotainment
Head Unit Options:
BMW Business CD, BMW Professional CD, optional navigation system (MKIV unit).
Audio System:
Various audio systems, including optional Harman Kardon premium sound.
Driver Assistance
Parking Assist:
Optional rear park distance control (PDC).
Connectivity
Remote Features:
Remote keyless entry, optional alarm system.
Comfort Features
Climate Control:
Automatic climate control, heated seats, power-adjustable seats with memory function (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or annually, based on vehicle's Condition Based Service (CBS) system or manufacturer recommendations. Consult manual for specifics.
Spark Plug Replacement:
Around 60,000 miles for platinum or iridium plugs.
Oil leaks from valve cover gasket, CCV (Crankcase Ventilation) system failure leading to oil consumption and rough running, VANOS (Variable Valve Timing) solenoid issues.
Suspension:
Wear in control arm bushings, ball joints, and tie rod ends; rear shock mount failure.
Electrical:
ABS/DSC sensor failures, headlight leveling system issues, central locking problems, pixelated instrument cluster displays (LCM module).
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Known for 'The Ultimate Driving Machine', emphasizing performance, engineering, and driver engagement.
Model Evolution
E46 Introduction:
The E46 generation of the 3 Series debuted in 1998 for the 1999 model year, replacing the E36.
330Xi Introduction:
The 330xi variant, featuring the xDrive all-wheel-drive system, was introduced later in the E46's lifecycle, specifically for the 2001 model year in most markets, offering enhanced traction and stability.
Production
Production Years E46:
1998-2006 (depending on body style and market)
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing), with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Car and Driver typically included the 3 Series in its annual '10 Best Cars' list during this period, recognizing its driving dynamics and overall excellence.
Other Awards:
The E46 generation received numerous accolades from automotive publications worldwide for its design, performance, and engineering.