Aprilia Habana Mojito 50 125 150 1999 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana / Mojito Year: 1999 Sub Models: 50, 125, 150 👋 Introduction Market Position Segment: Lightweight scooter segment, popular for urban mobility and recreational use. Competitive Analysis Competitors 1999: Competed with models from Piaggio (Zip, NRG), Yamaha (Jog, Axis), Honda (Dio, Tact), and other European and Asian manufacturers in the 50cc, 125cc, and 150cc scooter classes. Key Features Design Language: Retro-styled design, often with chrome accents and distinctive bodywork, contributing to its unique 'Mojito' (mint drink) inspired name and aesthetic. Variant Appeal: Offered in different engine displacements to cater to varying licensing requirements and performance expectations, from entry-level 50cc to more capable 125cc and 150cc models. 📋 Manual Details Coverage Areas Engine Service: True Transmission Service: True Electrical System: True Chassis And Suspension: True Braking System: True Bodywork And Trim: True Troubleshooting: True Maintenance Schedules: True Page Count Approximate Pages: Hundreds (specific number not provided in product info, implying substantial content) Manual Type Type: Factory Service Repair Manual Language Language: English (standard for factory manuals unless otherwise specified) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown of engine components, including cylinder, piston, crankshaft, camshaft (if applicable), valve train, cooling system, and lubrication system. Fuel System: Carburetor (for 50cc, likely) and/or fuel injection (for 125/150cc) systems, fuel pump, fuel lines, and filters. Ignition System: Spark plug, ignition coil, CDI unit, stator, and related wiring. Exhaust System: Exhaust manifold, muffler, and catalytic converter (if equipped). Transmission Gearbox: For automatic scooters, this would cover the variator, clutch, and final drive systems. Specifications for fluid type and replacement intervals. Brakes Front: Disc or drum brake system components, caliper, master cylinder, brake lines, pads/shoes, and bleeding procedures. Brakes Rear: Disc or drum brake system components, caliper, master cylinder, brake lines, pads/shoes, and bleeding procedures. Suspension Front: Telescopic fork assembly, seals, oil types, and fork leg disassembly/reassembly. Suspension Rear: Shock absorber(s), mounting points, and specifications. Steering System: Handlebar, steering stem, bearings, and lubrication. Electrical Charging: Stator, regulator/rectifier, battery, and wiring for charging system. Electrical Lighting: Headlight, taillight, turn signals, brake lights, and related switches and wiring. Electrical Controls: Starter motor, horn, switches, and associated wiring harnesses. Bodywork Panels: Removal and installation of fairings, panels, seat, and storage compartments. Wheels And Tires: Wheel bearing inspection and replacement, tire pressure, and tire replacement procedures. Procedures Included Scheduled Maintenance: Detailed steps for routine checks and service, including oil changes, filter replacements, spark plug replacement, brake adjustments, and drive belt inspection/replacement. Engine Overhaul: Complete engine disassembly, cleaning, inspection, measurement of wear, and reassembly procedures. Torque specifications for all critical fasteners. Carburetor Rebuild: Disassembly, cleaning, adjustment, and reassembly of the carburetor, including jet sizes and float height specifications. Transmission Service: Variator and clutch assembly inspection, replacement of drive belts and rollers, and final drive oil changes. Brake Bleeding: Step-by-step instructions for bleeding air from the hydraulic brake systems. Electrical Troubleshooting: Wiring diagrams, fault finding charts, testing procedures for electrical components, and common electrical issues. Suspension Fork Rebuild: Instructions for replacing fork seals, changing fork oil, and reassembling the front suspension. Wheel Bearing Replacement: Proper methods for removing and installing wheel bearings. Body Panel Removal: Guidance on removing and refitting plastic body panels without damage. Diagnostic Charts: Flowcharts and tables to help diagnose symptoms and identify faulty components. Technical Depth Depth: Comprehensive. Covers routine maintenance to complete engine and component overhauls. Includes diagnostic procedures and specifications for component adjustment and replacement. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Designed to be printable, allowing users to create a physical copy for workshop use. Binding Type Binding Suggestion: Users may print and bind for workshop durability (e.g., spiral binding). Paper Type Paper Suggestion: Print on durable paper for workshop environments. ⚙️ Engine Specifications Primary Engine 50Cc Type: 2-stroke, air-cooled single-cylinder Displacement: Approx. 49.3 cc Bore X Stroke: Specific dimensions available in the manual (e.g., 39.0 mm x 41.4 mm) Primary Engine 125Cc Type: Likely 2-stroke, air-cooled single-cylinder, or possibly 4-stroke depending on specific market variant for 1999. Displacement: Approx. 124 cc Primary Engine 150Cc Type: Likely 2-stroke, air-cooled single-cylinder, or possibly 4-stroke depending on specific market variant for 1999. Displacement: Approx. 150 cc Performance Horsepower 50Cc: Typically in the range of 5-7 HP, depending on tuning and emissions regulations. Torque 50Cc: Specifications available in the manual for optimal performance tuning. Fuel System Carburetor 50Cc: Likely Dell'Orto PHBN or similar, with specific jetting and settings detailed in the manual. Fuel Type: Unleaded gasoline, typically with a specific octane rating. Oil-fuel mixture for 2-stroke models. 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with centrifugal clutch. Optional Gearbox: Not applicable; scooters use CVT. Features Drive Belt: Specifications for drive belt type, width, and replacement intervals. Final Drive Fluid: Recommended gear oil type (e.g., SAE 80W-90) and capacity, with change...
Lightweight scooter segment, popular for urban mobility and recreational use.
Competitive Analysis
Competitors 1999:
Competed with models from Piaggio (Zip, NRG), Yamaha (Jog, Axis), Honda (Dio, Tact), and other European and Asian manufacturers in the 50cc, 125cc, and 150cc scooter classes.
Key Features
Design Language:
Retro-styled design, often with chrome accents and distinctive bodywork, contributing to its unique 'Mojito' (mint drink) inspired name and aesthetic.
Variant Appeal:
Offered in different engine displacements to cater to varying licensing requirements and performance expectations, from entry-level 50cc to more capable 125cc and 150cc models.
📋 Manual Details
Coverage Areas
Engine Service:
True
Transmission Service:
True
Electrical System:
True
Chassis And Suspension:
True
Braking System:
True
Bodywork And Trim:
True
Troubleshooting:
True
Maintenance Schedules:
True
Page Count
Approximate Pages:
Hundreds (specific number not provided in product info, implying substantial content)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (standard for factory manuals unless otherwise specified)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed breakdown of engine components, including cylinder, piston, crankshaft, camshaft (if applicable), valve train, cooling system, and lubrication system.
Spark plug, ignition coil, CDI unit, stator, and related wiring.
Exhaust System:
Exhaust manifold, muffler, and catalytic converter (if equipped).
Transmission Gearbox:
For automatic scooters, this would cover the variator, clutch, and final drive systems. Specifications for fluid type and replacement intervals.
Brakes Front:
Disc or drum brake system components, caliper, master cylinder, brake lines, pads/shoes, and bleeding procedures.
Brakes Rear:
Disc or drum brake system components, caliper, master cylinder, brake lines, pads/shoes, and bleeding procedures.
Suspension Front:
Telescopic fork assembly, seals, oil types, and fork leg disassembly/reassembly.
Suspension Rear:
Shock absorber(s), mounting points, and specifications.
Steering System:
Handlebar, steering stem, bearings, and lubrication.
Electrical Charging:
Stator, regulator/rectifier, battery, and wiring for charging system.
Electrical Lighting:
Headlight, taillight, turn signals, brake lights, and related switches and wiring.
Electrical Controls:
Starter motor, horn, switches, and associated wiring harnesses.
Bodywork Panels:
Removal and installation of fairings, panels, seat, and storage compartments.
Wheels And Tires:
Wheel bearing inspection and replacement, tire pressure, and tire replacement procedures.
Procedures Included
Scheduled Maintenance:
Detailed steps for routine checks and service, including oil changes, filter replacements, spark plug replacement, brake adjustments, and drive belt inspection/replacement.
Engine Overhaul:
Complete engine disassembly, cleaning, inspection, measurement of wear, and reassembly procedures. Torque specifications for all critical fasteners.
Carburetor Rebuild:
Disassembly, cleaning, adjustment, and reassembly of the carburetor, including jet sizes and float height specifications.
Transmission Service:
Variator and clutch assembly inspection, replacement of drive belts and rollers, and final drive oil changes.
Brake Bleeding:
Step-by-step instructions for bleeding air from the hydraulic brake systems.
Electrical Troubleshooting:
Wiring diagrams, fault finding charts, testing procedures for electrical components, and common electrical issues.
Suspension Fork Rebuild:
Instructions for replacing fork seals, changing fork oil, and reassembling the front suspension.
Wheel Bearing Replacement:
Proper methods for removing and installing wheel bearings.
Body Panel Removal:
Guidance on removing and refitting plastic body panels without damage.
Diagnostic Charts:
Flowcharts and tables to help diagnose symptoms and identify faulty components.
Technical Depth
Depth:
Comprehensive. Covers routine maintenance to complete engine and component overhauls. Includes diagnostic procedures and specifications for component adjustment and replacement.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Designed to be printable, allowing users to create a physical copy for workshop use.
Binding Type
Binding Suggestion:
Users may print and bind for workshop durability (e.g., spiral binding).
Paper Type
Paper Suggestion:
Print on durable paper for workshop environments.
⚙️ Engine Specifications
Primary Engine 50Cc
Type:
2-stroke, air-cooled single-cylinder
Displacement:
Approx. 49.3 cc
Bore X Stroke:
Specific dimensions available in the manual (e.g., 39.0 mm x 41.4 mm)
Primary Engine 125Cc
Type:
Likely 2-stroke, air-cooled single-cylinder, or possibly 4-stroke depending on specific market variant for 1999.
Displacement:
Approx. 124 cc
Primary Engine 150Cc
Type:
Likely 2-stroke, air-cooled single-cylinder, or possibly 4-stroke depending on specific market variant for 1999.
Displacement:
Approx. 150 cc
Performance
Horsepower 50Cc:
Typically in the range of 5-7 HP, depending on tuning and emissions regulations.
Torque 50Cc:
Specifications available in the manual for optimal performance tuning.
Fuel System
Carburetor 50Cc:
Likely Dell'Orto PHBN or similar, with specific jetting and settings detailed in the manual.
Fuel Type:
Unleaded gasoline, typically with a specific octane rating. Oil-fuel mixture for 2-stroke models.
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with centrifugal clutch.
Optional
Gearbox:
Not applicable; scooters use CVT.
Features
Drive Belt:
Specifications for drive belt type, width, and replacement intervals.
Final Drive Fluid:
Recommended gear oil type (e.g., SAE 80W-90) and capacity, with change intervals.
📐 Dimensions
Exterior
Wheelbase:
Specific figures available in the manual for each model variant.
Overall Length:
Specific figures available in the manual.
Weights
Dry Weight:
Specific figures available in the manual for 50cc, 125cc, and 150cc variants.
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for this type of vehicle, however, manual covers safety-critical systems like brakes.
Active Features
Braking System Type:
Disc front, drum or disc rear (depending on model variant). ABS not standard for this era/segment.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals for visibility and signaling.
💡 Technology Features
Infotainment
Features:
Basic instrumentation: speedometer, odometer, fuel gauge (if equipped), indicator lights. No advanced infotainment systems typical of modern vehicles.
Driver Assistance
Features:
No electronic driver assistance features. Focus on mechanical systems and rider input.
Connectivity
Features:
No onboard connectivity features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 3,000-5,000 km or annually. Specific interval in manual.
Air Filter Cleaning:
Check and clean at recommended intervals (e.g., every 2,000-3,000 km), replace as needed.
Spark Plug Replacement:
Typically every 6,000-10,000 km. Specific plug type and gap in manual.
Drive Belt Inspection:
Inspect at regular intervals (e.g., 6,000 km), replace based on wear and manufacturer recommendation (e.g., 12,000-18,000 km).
Fluid Specifications
Engine Oil 50Cc:
Specific 2-stroke oil type and mixture ratio (e.g., API TC, JASO FD rated). Manual provides exact specification.
Engine Oil 125 150Cc:
Likely semi-synthetic or synthetic 4-stroke scooter oil. Manual specifies grade and capacity (e.g., SAE 10W-40, approx. 0.8-1.0L).
Brake Fluid:
DOT 4 recommended. Manual specifies for front and rear systems.
Known Issues
Common Problems:
Typical for older scooters: carburetor gumming from infrequent use, wear on variator rollers and drive belt, aging electrical connections, and potential seal leaks in forks or engine. The manual provides diagnostic steps for these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in performance motorcycles and scooters, known for innovative design and sporty handling.
Model Evolution
Habana Mojito Line:
The Habana and Mojito models were part of Aprilia's distinctive retro-styled scooter line, offering a blend of vintage aesthetics with modern mechanicals.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards for the 1999 Habana/Mojito models are not widely documented in general sources, but Aprilia scooters of this era were generally well-regarded for style and Italian flair.
Ratings
Reliability Perception:
Reliability is generally considered good with proper maintenance, as detailed in this manual. Early 2-stroke engines are mechanically simpler.