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1999 APRILIA RSV MILLE Motorcycle Service & Repair Manual-PDF

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🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Year: 1999 Vehicle Type: Sport Motorcycle Engine Configuration: V-Twin Codes Vin Code Region: Italy 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics Value Proposition: Inexpensive way to keep your vehicle working properly, saving money on repairs Key Features Completeness: 100% complete and intact, no missing/corrupt pages/sections Navigation: Bookmarked and searchable for easy access to information 📋 Manual Details Coverage Areas Coverage Scope: Complete official service and repair Specific Coverage: Tear down, rebuild, maintenance, troubleshooting, diagnostics Page Count Page Count: Not Specified Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Digital Requirements: Adobe PDF Reader, WinZip 📖 Manual Coverage Systems Covered Engine: Engine Removal/Installation, Fuel System, Lubrication, Cooling, Combustion, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Lubrication System Drivetrain: Gearbox & Clutch, Transmission System Chassis And Suspension: Front Wheel and Steering System, Rear Wheel System, Chassis, Suspension Electrical: Electrical System, Alternator/Starter Clutch, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams Brakes: Braking System Bodywork And Exhaust: Fenders and Exhaust Pipe, Body & Fixtures, Frame/Body Panels/Exhaust System Wheels And Tires: Wheels & Tyres Procedures Included Maintenance: Periodic checks & Adjustments, General Maintenance Repair: Complete tear down and rebuild, diagnostic and repair procedures Troubleshooting: Troubleshooting Technical Depth Depth: Comprehensive, from basic maintenance to complete engine rebuilds and diagnostics Illustrations: Detailed illustrations, exploded diagrams, drawings, and hundreds of photos Technical Data: Torque specs, wiring schematics, technical information & specifications 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (Searchable Text) Print Quality Printability: Fully Printable Bookmarks: Bookmarked Zoom Capability: Yes (Zoom In/Out) Binding Type Binding: Digital Download (Printable) Paper Type Paper Type: Not Applicable (Digital) Compatibility Operating Systems: All Versions of Windows & Mac Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: V90 Magnesium 60° V-Twin Displacement: 997.6 cc Bore X Stroke: 97 mm x 67.5 mm Performance Horsepower Claimed: Approx. 130 HP @ 9,700 rpm Torque Claimed: Approx. 101 Nm (74.5 lb-ft) @ 7,900 rpm Fuel System Fuel Delivery: Weber-Marelli electronic fuel injection Fuel Type: Unleaded Gasoline Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type Specification: Refer to manual for specific grade (typically SAE 10W-40 or 15W-50 for V-Twins) Engine Components Valvetrain: DOHC, 4 valves per cylinder Ignition System: Electronic ignition, twin spark plugs per cylinder 🔧 Transmission Standard Transmission Type: 6-speed sequential Clutch Type: Hydraulically operated wet multi-plate clutch Features Gear Ratios: Detailed in manual Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil Type: Refer to manual for specific grade (e.g., SAE 75W-90 or equivalent motorcycle transmission fluid) 📐 Dimensions Exterior Wheelbase: Approximately 1,420 mm (55.9 in) Weights Dry Weight: Approximately 195 kg (430 lbs) Wet Weight: Approximately 210 kg (463 lbs) (with fluids) 🛡️ Safety Features Ratings Safety Features General: High-performance braking system, advanced chassis design for stability Active Features Braking System Front: Dual 320 mm floating discs, 4-piston radial calipers Braking System Rear: 220 mm disc, 2-piston caliper Suspension Front: 43mm Öhlins upside-down fork (optional/standard on higher trims), adjustable preload, compression, and rebound damping Suspension Rear: Öhlins monoshock, adjustable preload, compression, and rebound damping 💡 Technology Features Infotainment Dashboard: Analog tachometer, digital speedometer, multi-function display with basic information Driver Assistance ABS: Not standard on 1999 model (ABS was an optional feature on later models) Connectivity Connectivity Features: None (1999 model) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically every 3,000-5,000 km or annually) Major Service Interval: Refer to manual (e.g., valve clearance checks, timing chain inspection) Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze (mixture with distilled water) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, brake pads, chain and sprockets, valve stem seals (refer to manual for specifics) Potential Electrical: Wiring harness integrity, regulator/rectifier (common on many bikes of this era) 📚 Vehicle History Brand Heritage Manufacturer Origin: Italian Model Evolution Introduction Year: 1998 Key Development: Marked Aprilia's entry into the liter-class sportbike market, developed with extensive racing experience Production Production Location: Noale, Italy 🏆 Awards & Recognition Recognitions Performance Acclaim: Widely praised for its performance and handling by motorcycle publications upon release
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1999 APRILIA RSV MILLE Motorcycle Service & Repair Manual-PDF
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV Mille
Model Year:
1999
Vehicle Type:
Sport Motorcycle
Engine Configuration:
V-Twin
Codes
Vin Code Region:
Italy
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Value Proposition:
Inexpensive way to keep your vehicle working properly, saving money on repairs
Key Features
Completeness:
100% complete and intact, no missing/corrupt pages/sections
Navigation:
Bookmarked and searchable for easy access to information
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete official service and repair
Specific Coverage:
Tear down, rebuild, maintenance, troubleshooting, diagnostics
Page Count
Page Count:
Not Specified
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
Digital Requirements:
Adobe PDF Reader, WinZip
📖 Manual Coverage
Systems Covered
Engine:
Engine Removal/Installation, Fuel System, Lubrication, Cooling, Combustion, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Lubrication System
Drivetrain:
Gearbox & Clutch, Transmission System
Chassis And Suspension:
Front Wheel and Steering System, Rear Wheel System, Chassis, Suspension
Electrical:
Electrical System, Alternator/Starter Clutch, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams
Brakes:
Braking System
Bodywork And Exhaust:
Fenders and Exhaust Pipe, Body & Fixtures, Frame/Body Panels/Exhaust System
Wheels And Tires:
Wheels & Tyres
Procedures Included
Maintenance:
Periodic checks & Adjustments, General Maintenance
Repair:
Complete tear down and rebuild, diagnostic and repair procedures
Troubleshooting:
Troubleshooting
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine rebuilds and diagnostics
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and hundreds of photos
Technical Data:
Torque specs, wiring schematics, technical information & specifications
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (Searchable Text)
Print Quality
Printability:
Fully Printable
Bookmarks:
Bookmarked
Zoom Capability:
Yes (Zoom In/Out)
Binding Type
Binding:
Digital Download (Printable)
Paper Type
Paper Type:
Not Applicable (Digital)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
V90 Magnesium 60° V-Twin
Displacement:
997.6 cc
Bore X Stroke:
97 mm x 67.5 mm
Performance
Horsepower Claimed:
Approx. 130 HP @ 9,700 rpm
Torque Claimed:
Approx. 101 Nm (74.5 lb-ft) @ 7,900 rpm
Fuel System
Fuel Delivery:
Weber-Marelli electronic fuel injection
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type Specification:
Refer to manual for specific grade (typically SAE 10W-40 or 15W-50 for V-Twins)
Engine Components
Valvetrain:
DOHC, 4 valves per cylinder
Ignition System:
Electronic ignition, twin spark plugs per cylinder
🔧 Transmission
Standard
Transmission Type:
6-speed sequential
Clutch Type:
Hydraulically operated wet multi-plate clutch
Features
Gear Ratios:
Detailed in manual
Final Drive:
O-ring sealed chain
Fluid Specifications
Transmission Oil Type:
Refer to manual for specific grade (e.g., SAE 75W-90 or equivalent motorcycle transmission fluid)
📐 Dimensions
Exterior
Wheelbase:
Approximately 1,420 mm (55.9 in)
Weights
Dry Weight:
Approximately 195 kg (430 lbs)
Wet Weight:
Approximately 210 kg (463 lbs) (with fluids)
🛡️ Safety Features
Ratings
Safety Features General:
High-performance braking system, advanced chassis design for stability
Active Features
Braking System Front:
Dual 320 mm floating discs, 4-piston radial calipers
Braking System Rear:
220 mm disc, 2-piston caliper
Suspension Front:
43mm Öhlins upside-down fork (optional/standard on higher trims), adjustable preload, compression, and rebound damping
Suspension Rear:
Öhlins monoshock, adjustable preload, compression, and rebound damping
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, multi-function display with basic information
Driver Assistance
ABS:
Not standard on 1999 model (ABS was an optional feature on later models)
Connectivity
Connectivity Features:
None (1999 model)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 3,000-5,000 km or annually)
Major Service Interval:
Refer to manual (e.g., valve clearance checks, timing chain inspection)
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze (mixture with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, valve stem seals (refer to manual for specifics)
Potential Electrical:
Wiring harness integrity, regulator/rectifier (common on many bikes of this era)
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italian
Model Evolution
Introduction Year:
1998
Key Development:
Marked Aprilia's entry into the liter-class sportbike market, developed with extensive racing experience
Production
Production Location:
Noale, Italy
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Widely praised for its performance and handling by motorcycle publications upon release
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