BMW K1200 K1200RS 1999 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 1999 Codes Chassis Code: K589 👋 Introduction Market Position Segment: Sport touring motorcycle, positioned as a premium, high-performance tourer. Competitive Analysis Competitors: Honda ST1100, Yamaha FJR1300 (later models), Kawasaki GTR1000 (earlier models), Triumph Trophy. Key Features Aerodynamics: Distinctive aerodynamic fairing with integrated wind protection. Engine Layout: Inline four-cylinder engine, a hallmark of BMW's K-series. Shaft Drive: Maintenance-free shaft drive for the rear wheel. Electronics: Advanced electronics for its time, including ABS II (optional/standard depending on market) and sophisticated fuel injection. 📋 Manual Details Coverage Areas Full Coverage: All Models/Engines/Trim/Transmissions Page Count Estimated Pages: Approx. 500-700+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed engine disassembly, assembly, diagnostics, tuning, and repair procedures for the K1200 engine. Fuel System: Fuel injection system, fuel pump, injectors, throttle bodies, fuel pressure regulation, and emissions control. Ignition System: Spark plugs, coils, ECU control, timing, and troubleshooting. Transmission: Clutch operation, gearbox inspection, repair, maintenance, and shaft drive system. Brakes: ABS II system (if equipped), brake fluid, caliper maintenance, rotor inspection, and hydraulic system bleeding. Suspension: Front and rear suspension components, forks, shock absorbers, linkages, and adjustments. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, and ECU diagnostics. Frame And Bodywork: Frame inspection, fairings, body panels, seat removal, and luggage system. Cooling System: Radiator, coolant, thermostat, water pump, and fan operation. Exhaust System: Exhaust manifold, catalytic converter, muffler, and gasket replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, brake pad inspection, chain lubrication, and general upkeep. Troubleshooting: Diagnostic flowcharts and procedures for identifying and resolving common mechanical and electrical issues. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all major systems. Diagnostics: Fault code retrieval (if applicable via diagnostic tools), sensor testing, and component testing. Specifications: Torque specifications, clearances, fluid capacities, and electrical parameters. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Searchability Text Search: Typically searchable text within the PDF for quick information retrieval. Completeness Scope: Complete workshop manual covering all aspects of service, repair, and maintenance for the specified model. ⚙️ Engine Specifications Primary Engine Type: 1171cc, Liquid-cooled, 16-valve, DOHC, Inline-four cylinder Bore X Stroke: 77.6 mm x 64 mm Compression Ratio: 11.0:1 Performance Horsepower: Approx. 107 hp @ 7,500 rpm Torque: Approx. 115 Nm (85 lb-ft) @ 5,500 rpm Fuel System Injection: Bosch Motronic MA 2.4 Fuel Injection Fuel Type: Unleaded gasoline, 95 RON (Octane Rating) Lubrication Oil Type: SAE 20W-40 API SG or higher Oil Capacity: Approx. 4.5 liters (4.8 US qt) with filter change 🔧 Transmission Standard Type: 5-speed constant mesh gearbox Final Drive: Shaft drive Features Clutch: Hydraulically operated, multi-plate wet clutch Fluid Specifications Transmission Oil: SAE 75W-90 API GL-4 or GL-5 gear oil Final Drive Oil: SAE 80W-90 API GL-5 gear oil 📐 Dimensions Exterior Length: Approx. 2,225 mm (87.6 in) Width: Approx. 910 mm (35.8 in) Height: Approx. 1,380 mm (54.3 in) without mirrors Wheelbase: Approx. 1,525 mm (60.0 in) Weights Dry Weight: Approx. 246 kg (542 lbs) Wet Weight: Approx. 270 kg (595 lbs) Gross Vehicle Weight Rating: Approx. 490 kg (1080 lbs) Fuel Capacity Tank Capacity: 22 liters (5.8 US gal) 🛡️ Safety Features Ratings ABS: BMW Motorrad ABS II (optional/standard depending on market). Active Features Brakes: Integral ABS II with linked braking for front and rear wheels. Passive Features Lighting: Halogen headlight, LED taillight. Chassis: Sturdy aluminum alloy frame providing stability. 💡 Technology Features Infotainment Instrumentation: Comprehensive analog and digital instrument cluster including speedometer, tachometer, fuel gauge, temperature gauge, and gear indicator. Driver Assistance ABS: Advanced ABS II system providing significant safety benefits during braking. Connectivity Diagnostic Port: Provision for BMW's proprietary diagnostic tools (often requires a specific adapter). 🔧 Maintenance Service Intervals Oil Change: Every 10,000 km (6,000 miles) or annually, whichever comes first. Major Service: Major service typically recommended at 20,000 km (12,000 miles) or every two years, involving valve clearance checks, brake fluid flush, etc. Spark Plugs: Inspection at 10,000 km, replacement as needed. Brake Fluid: Replace every 2 years. Fluid Specifications Coolant: BMW approved coolant (glycol/water mix, e.g., BMW radiator protection fluid). Brake Fluid: DOT 4 Known Issues Fuel Pump: Occasional issues with the fuel pump, particularly the electric motor. Starter Clutch: Some early models might experience wear on the starter clutch mechanism. ABS Sensors: ABS sensor failures or faulty ABS control units can occur with age and mileage. Charging System: Potential issues with the alternator or voltage regulator. 📚 Vehicle History Brand Heritage Legacy: BMW...
BMW Motorrad ABS II (optional/standard depending on market).
Active Features
Brakes:
Integral ABS II with linked braking for front and rear wheels.
Passive Features
Lighting:
Halogen headlight, LED taillight.
Chassis:
Sturdy aluminum alloy frame providing stability.
💡 Technology Features
Infotainment
Instrumentation:
Comprehensive analog and digital instrument cluster including speedometer, tachometer, fuel gauge, temperature gauge, and gear indicator.
Driver Assistance
ABS:
Advanced ABS II system providing significant safety benefits during braking.
Connectivity
Diagnostic Port:
Provision for BMW's proprietary diagnostic tools (often requires a specific adapter).
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service:
Major service typically recommended at 20,000 km (12,000 miles) or every two years, involving valve clearance checks, brake fluid flush, etc.
Spark Plugs:
Inspection at 10,000 km, replacement as needed.
Brake Fluid:
Replace every 2 years.
Fluid Specifications
Coolant:
BMW approved coolant (glycol/water mix, e.g., BMW radiator protection fluid).
Brake Fluid:
DOT 4
Known Issues
Fuel Pump:
Occasional issues with the fuel pump, particularly the electric motor.
Starter Clutch:
Some early models might experience wear on the starter clutch mechanism.
ABS Sensors:
ABS sensor failures or faulty ABS control units can occur with age and mileage.
Charging System:
Potential issues with the alternator or voltage regulator.
📚 Vehicle History
Brand Heritage
Legacy:
BMW Motorrad has a long history of engineering excellence, particularly in boxer twin engines and later in inline-four configurations for their K-series.
Model Evolution
Predecessor:
Evolved from the earlier K100 and K1100 series, incorporating advancements in technology and design.
Successor:
Was succeeded by the K1200GT and K1200RS (later models) with further refinements.
Production
Production Years:
The K1200RS was produced from 1997 to 2004.
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its performance, comfort, and technological features, especially for long-distance touring.
Ratings
Owner Satisfaction:
High owner satisfaction reported for its reliability and touring capability, with proactive maintenance being key.