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Chrysler Neon Factory Service Repair Manual 1999

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🏷️ Basic Information Identification Make: Chrysler Model: Neon Year: 1999 Codes Chassis Code: PL 👋 Introduction Market Position Segment: Compact Car Target Audience: Budget-conscious consumers, first-time car buyers, enthusiasts seeking affordable and modifiable transportation. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Nissan Sentra. Key Features Platform: Chrysler's first original platform developed in-house, known for its unique cab-forward design. Design: Distinctive cab-forward styling with a spacious interior for its class. Value Proposition: Offered a compelling balance of price, features, and interior space, often at a lower price point than key rivals. 📋 Manual Details Coverage Areas Vehicle Coverage: All 1999 Chrysler Neon models (including various trims and engine options available for the model year). Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine performance, fuel system, ignition system, exhaust system, cooling system, lubrication system. Transmission: Manual transmission, automatic transmission (including operation, diagnosis, and repair). Drivetrain: Front-wheel drive system, axles, CV joints. Chassis: Suspension systems (front and rear), steering system, brake system (including ABS), wheel alignment. Electrical: Battery, charging system, starting system, lighting system, instrument cluster, body electrical (power windows, locks, mirrors, seats, wipers, horn), HVAC electrical controls, audio system. Body: Body construction, exterior panels, interior trim, doors, hood, trunk, bumpers, glass, seals. HVAC: Heating, ventilation, and air conditioning system operation, diagnosis, and repair. Safety: Airbag system, seat belts, passive restraint systems. Procedures Included Maintenance: Scheduled maintenance, oil change, filter replacements, tune-ups, fluid checks and changes, tire rotation, battery maintenance. Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, testing procedures for components. Repair: Component removal and installation, system repairs, engine overhaul, transmission rebuild, brake service, suspension repair, electrical circuit repair. Specifications: Detailed torque specifications, clearances, tolerances, wiring diagrams, vacuum diagrams, diagnostic charts. Technical Data: Component identification, part numbers, fluid capacities, fluid types, lubricant specifications. Technical Depth Depth: Comprehensive, covering basic to advanced repairs and diagnostics for DIY enthusiasts and professional technicians alike. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval. Printability: Printable pages for easy reference during hands-on work. Print Quality Image Resolution: High-resolution images, diagrams, and schematics for clarity. Binding Type Binding: N/A (Digital Product) Paper Type Paper Quality: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Code: SOHC 2.0L (1996cc) I4 Engine Description: Single Overhead Camshaft, 4-cylinder, 16-valve, multi-point fuel injection. Performance Horsepower: 132 hp @ 6000 rpm Torque: 130 lb-ft @ 4200 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Engine Management ECU Type: Proprietary Chrysler Engine Controller (e.g., NGC - Next Generation Controller or similar iteration) Emission Controls Catalytic Converter: Standard, 3-way catalytic converter 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (TorqueFlite A604 or similar variant) Features Manual Gear Ratios: Specific ratios detailed in manual, typically around 3.50:1 for first gear. Automatic Transmission Features: Electronically controlled, lock-up torque converter. Fluid Type Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (specific type and capacity in manual). Automatic Transmission Fluid: Chrysler ATF+4 (or equivalent specification as per manual). 📐 Dimensions Exterior Length: Approx. 174.4 inches Width: Approx. 67.3 inches Height: Approx. 54.1 inches Wheelbase: Approx. 104.4 inches Interior Passenger Volume: Approx. 95.4 cubic feet Front Headroom: Approx. 39.6 inches Rear Legroom: Approx. 33.5 inches Cargo Trunk Volume Sedan: Approx. 14.0 cubic feet Weights Curb Weight: Approx. 2,700 - 2,850 lbs (depending on trim and options) Gross Vehicle Weight Rating: Approx. 3,700 lbs 🛡️ Safety Features Ratings NHTSA Driver Frontal Impact: Not Rated (for 1999 model year, data often unavailable or varied) NHTSA Passenger Frontal Impact: Not Rated (for 1999 model year, data often unavailable or varied) Active Features ABS: Optional Anti-lock Braking System (ABS) Traction Control: Not generally available for this model year. Passive Features Airbags: Driver and front passenger airbags standard. Seat Belts: 3-point seat belts with pretensioners for front occupants. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system not standard in this era. 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with cassette player; optional CD player available. Speakers: Typically 4 or 6 speaker configuration. Driver Assistance Cruise Control: Optional feature on most trims. Trip Computer: Not typically available for this model year. Connectivity Auxiliary Input: Not available. Bluetooth: Not available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles or 6 months, whichever comes first (refer to manual for exact detail). Engine Coolant Change: Typically every 30,000 to 50,000 miles or 2-3 years. Transmission Fluid Change: Automatic: 50,000-70,000 miles; Manual: 60,000-80,000 miles (check manual). Spark Plug Replacement: Typically 60,000 - 100,000 miles depending on plug type (refer to manual). Fluid Specifications Engine Oil Type: SAE 5W-30...
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Chrysler Neon Factory Service Repair Manual 1999
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Neon
Year:
1999
Codes
Chassis Code:
PL
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
Budget-conscious consumers, first-time car buyers, enthusiasts seeking affordable and modifiable transportation.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Nissan Sentra.
Key Features
Platform:
Chrysler's first original platform developed in-house, known for its unique cab-forward design.
Design:
Distinctive cab-forward styling with a spacious interior for its class.
Value Proposition:
Offered a compelling balance of price, features, and interior space, often at a lower price point than key rivals.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All 1999 Chrysler Neon models (including various trims and engine options available for the model year).
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine performance, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Transmission:
Manual transmission, automatic transmission (including operation, diagnosis, and repair).
Drivetrain:
Front-wheel drive system, axles, CV joints.
Chassis:
Suspension systems (front and rear), steering system, brake system (including ABS), wheel alignment.
Electrical:
Battery, charging system, starting system, lighting system, instrument cluster, body electrical (power windows, locks, mirrors, seats, wipers, horn), HVAC electrical controls, audio system.
Body:
Body construction, exterior panels, interior trim, doors, hood, trunk, bumpers, glass, seals.
HVAC:
Heating, ventilation, and air conditioning system operation, diagnosis, and repair.
Safety:
Airbag system, seat belts, passive restraint systems.
Procedures Included
Maintenance:
Scheduled maintenance, oil change, filter replacements, tune-ups, fluid checks and changes, tire rotation, battery maintenance.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, testing procedures for components.
Repair:
Component removal and installation, system repairs, engine overhaul, transmission rebuild, brake service, suspension repair, electrical circuit repair.
Specifications:
Detailed torque specifications, clearances, tolerances, wiring diagrams, vacuum diagrams, diagnostic charts.
Technical Data:
Component identification, part numbers, fluid capacities, fluid types, lubricant specifications.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics for DIY enthusiasts and professional technicians alike.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Printability:
Printable pages for easy reference during hands-on work.
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics for clarity.
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper Quality:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Code:
SOHC 2.0L (1996cc) I4
Engine Description:
Single Overhead Camshaft, 4-cylinder, 16-valve, multi-point fuel injection.
Performance
Horsepower:
132 hp @ 6000 rpm
Torque:
130 lb-ft @ 4200 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Management
ECU Type:
Proprietary Chrysler Engine Controller (e.g., NGC - Next Generation Controller or similar iteration)
Emission Controls
Catalytic Converter:
Standard, 3-way catalytic converter
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (TorqueFlite A604 or similar variant)
Features
Manual Gear Ratios:
Specific ratios detailed in manual, typically around 3.50:1 for first gear.
Automatic Transmission Features:
Electronically controlled, lock-up torque converter.
Fluid Type
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (specific type and capacity in manual).
Automatic Transmission Fluid:
Chrysler ATF+4 (or equivalent specification as per manual).
📐 Dimensions
Exterior
Length:
Approx. 174.4 inches
Width:
Approx. 67.3 inches
Height:
Approx. 54.1 inches
Wheelbase:
Approx. 104.4 inches
Interior
Passenger Volume:
Approx. 95.4 cubic feet
Front Headroom:
Approx. 39.6 inches
Rear Legroom:
Approx. 33.5 inches
Cargo
Trunk Volume Sedan:
Approx. 14.0 cubic feet
Weights
Curb Weight:
Approx. 2,700 - 2,850 lbs (depending on trim and options)
Gross Vehicle Weight Rating:
Approx. 3,700 lbs
🛡️ Safety Features
Ratings
NHTSA Driver Frontal Impact:
Not Rated (for 1999 model year, data often unavailable or varied)
NHTSA Passenger Frontal Impact:
Not Rated (for 1999 model year, data often unavailable or varied)
Active Features
ABS:
Optional Anti-lock Braking System (ABS)
Traction Control:
Not generally available for this model year.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seat Belts:
3-point seat belts with pretensioners for front occupants.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system not standard in this era.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with cassette player; optional CD player available.
Speakers:
Typically 4 or 6 speaker configuration.
Driver Assistance
Cruise Control:
Optional feature on most trims.
Trip Computer:
Not typically available for this model year.
Connectivity
Auxiliary Input:
Not available.
Bluetooth:
Not available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 months, whichever comes first (refer to manual for exact detail).
Engine Coolant Change:
Typically every 30,000 to 50,000 miles or 2-3 years.
Transmission Fluid Change:
Automatic: 50,000-70,000 miles; Manual: 60,000-80,000 miles (check manual).
Spark Plug Replacement:
Typically 60,000 - 100,000 miles depending on plug type (refer to manual).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-40 (API SG/SH or higher, refer to manual for exact spec).
Engine Coolant Type:
Chrysler 5/100 Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with appropriate corrosion inhibitors).
Brake Fluid Type:
DOT 3 Brake Fluid
Power Steering Fluid Type:
Chrysler ATF+4 (or specified power steering fluid).
Known Issues
Engine Performance:
Occasional issues with engine mounts, coil packs, and ignition components leading to misfires. Some reports of oil leaks from valve cover gaskets.
Transmission:
Automatic transmission may experience shifting issues or solenoid failures. Clutch wear in manual transmissions.
Suspension And Steering:
Ball joint and tie rod wear, power steering pump leaks, and strut mounts are common wear items.
Electrical:
Window regulators, power lock actuators, and instrument cluster failures are sometimes reported.
Cooling System:
Radiator hose leaks, thermostat failures, and water pump issues.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation
Model Evolution
Generation:
First Generation (1995-1999)
Major Updates For 1999:
Minor styling tweaks, potential for enhanced safety features, updated interior materials depending on trim.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA (and potentially other North American plants)
Production Start Year:
1995
Production End Year Generation:
1999
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Chrysler Neon was named to Car and Driver's 10Best list in 1996, lauded for its innovative platform and value.
Other Industry Mentions:
Received various accolades for its design and affordability during its production run.
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