Ignition coils, spark plugs, distributor (if applicable), crankshaft position sensor, camshaft position sensor.
Transmission:
Detailed overhaul and repair procedures for automatic transmission models (e.g., A604, A670), including clutch packs, valve body, torque converter, and electronic controls.
Brakes:
Disc brake overhaul (front and rear), drum brake service, hydraulic system diagnosis, ABS (Anti-lock Braking System) diagnosis and repair.
Steering Suspension:
Power steering system, steering gear, tie rods, ball joints, wheel bearings, struts, shock absorbers, springs, control arms.
Electrical Systems:
Wiring diagrams, component locations, fuse and relay information, power distribution, charging system, starting system, lighting, accessories, body control modules (BCM).
HVAC:
Air conditioning system diagnosis and repair, heater system, blower motor, climate control panel.
Restraint Systems:
Airbag system diagnosis, SRS (Supplemental Restraint System) components, seat belt service.
Procedures Included
Maintenance Procedures:
Oil change, filter replacement, spark plug replacement, belt inspection and replacement, fluid checks and changes.
Troubleshooting:
Systematic diagnostic flowcharts and symptom-based troubleshooting guides for common and complex issues.
Repair Procedures:
Step-by-step instructions for component removal, installation, overhaul, and adjustment.
Complete factory-level repair and diagnostic information suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
Digital Format Availability:
N/A (Printed Manual)
Print Quality
Paper Quality:
Durable, high-quality paper stock suitable for workshop environments.
Binding Type
Binding:
Professional binding (e.g., perfect binding, spiral binding for lay-flat use).
⚙️ Engine Specifications
Primary Engine
Engine Code:
EGA
Engine Type:
3.0L SOHC V6
Displacement:
2977 cc (181.7 cu in)
Bore X Stroke:
87.5 mm x 83.0 mm (3.44 in x 3.27 in)
Compression Ratio:
9.0:1
Horsepower:
150 hp @ 5000 rpm
Torque:
170 lb-ft @ 3600 rpm
Optional Engine
Engine Code:
L4
Engine Type:
2.4L DOHC I4 (V6 replacement)
Displacement:
2429 cc (148.2 cu in)
Horsepower:
150 hp @ 5200 rpm
Torque:
170 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Fuel Tank Capacity:
18.0 gallons (68 L)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transaxle
Transmission Model:
Chrysler A604 (later A670 models)
Optional
Transmission Type:
N/A (Only Automatic Available for Voyager)
Features
Traction Control:
Available Traction Control System (TCS)
Fluid Type:
ATF+4 (Automatic Transmission Fluid)
Fluid Capacity:
Approximately 7.5 quarts (7.1 L) for A604/A670
📐 Dimensions
Exterior
Length Standard Wheelbase:
191.7 inches (4869 mm)
Length Long Wheelbase:
201.7 inches (5123 mm)
Width:
72.0 inches (1829 mm)
Height:
67.7 inches (1720 mm)
Wheelbase Standard:
112.1 inches (2847 mm)
Wheelbase Long:
119.2 inches (3028 mm)
Ground Clearance:
Approx. 5.5 inches (140 mm)
Cargo
Cargo Volume Behind 3Rd Seat Std Wb:
Approx. 22.3 cu ft (0.63 cu m)
Cargo Volume Behind 3Rd Seat Long Wb:
Approx. 38.2 cu ft (1.08 cu m)
Weights
Curb Weight Min:
Approx. 3,850 lbs (1746 kg)
Curb Weight Max:
Approx. 4,200 lbs (1905 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5,700 lbs (2585 kg)
Towing Capacity:
Up to 3,800 lbs (1724 kg) with optional towing package
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Four Stars (1999 Model Year)
NHTSA Passenger Front Impact:
Four Stars (1999 Model Year)
IIHS Side Impact:
Acceptable (Varies by year/specific test)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Driver and passenger front airbags, optional side airbags.
Seat Belts:
Three-point seat belts with pretensioners for front occupants, LATCH child seat anchor system.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player and optional CD player. Available premium audio systems.
Climate Control:
Manual climate control with A/C and heater. Optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Diagnostic Port:
OBD-II diagnostic connector (located under the dashboard, driver's side).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (4,800-12,000 km) or 6 months, depending on driving conditions and oil type used (consult manual for specifics).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Every 30,000-100,000 miles (48,000-160,000 km) depending on plug type (e.g., copper vs. platinum/iridium).
Coolant Flush:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API Certified)
Coolant Specification:
Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent (usually a 50/50 mix of antifreeze and distilled water).
Brake Fluid Specification:
DOT 3
Known Issues
Automatic Transmission Issues:
Common issues include hard shifts, slipping, delayed engagement, and solenoid failures (especially on earlier A604 transmissions). Often related to fluid degradation or internal wear.
Power Steering Pump:
Leaking power steering pumps and hoses are common.
Rear Suspension:
Sagging rear springs or worn shocks/struts due to vehicle weight and age.
Power Window Motors:
Failure of power window motors and regulators.
Heater Core Leaks:
Heater core leaks, often leading to coolant smell inside the cabin and fogged windows.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler pioneered the modern minivan segment with the introduction of the Dodge Caravan and Plymouth Voyager in 1984, setting benchmarks for utility and family transport.
Model Evolution
Ns Platform Generation:
The 1996-2000 NS platform represented the third generation of Chrysler minivans, featuring a significant redesign including a more aerodynamic profile, improved safety, and updated powertrains.
Voyager Naming:
The 'Voyager' nameplate was primarily used for export markets (Europe, Australia) and for Chrysler-branded versions in North America, distinguishing it from the Dodge Caravan and Plymouth Voyager.
Production
Production Years:
Chrysler Voyager: 1988-2003 (North America), 1988-2007 (Europe/Other Markets). Specifically, the 1999 model year falls within the third generation (NS platform).
Assembly Locations:
Windsor, Ontario, Canada; Saint Louis, Missouri, USA.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best Minivans:
Chrysler minivans (including Voyager) were frequent recipients of '10Best' lists from publications like Car and Driver during the 1990s, recognizing their innovation and practicality.