1999-XJ-Cherokee Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 1999 👋 Introduction Market Position Market Segment: Compact SUV, off-road capable, utility-focused Competitive Analysis Competitors 1999: • Toyota RAV4 • Honda CR-V • Ford Explorer • Chevrolet Blazer • Nissan Pathfinder Key Features Platform Heritage: Renowned for its robust unibody construction, inherited from the Jeep Wagoneer, offering a good balance of on-road manners and off-road capability. Off Road Legend: The XJ Cherokee is highly regarded for its off-road prowess, thanks to its solid front axle (on many models), Selec-Trac or Command-Trac 4WD systems, and compact dimensions. Durability Reputation: Known for its ruggedness and reliability, making it a popular choice for off-road enthusiasts and long-term owners. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Specific Areas Listed: • Introduction • Lubrication and Maintenance • Suspension • Differential and Driveline • Brakes • Clutch • Cooling System • Battery • Starting System • Charging System Page Count Estimated Page Count: Likely over 1000 pages (typical for comprehensive workshop manuals) Manual Type Type: Factory Authorized Service Manual / Workshop Manual Language Language: English Format Format: Digital (likely PDF, common for this era's reproduced manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, diagnosis, specifications Engine Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulator, diagnosis Engine Ignition System: Ignition coil, spark plugs, distributor (if applicable), ignition control module, diagnosis Engine Cooling System: Radiator, water pump, thermostat, coolant hoses, fan, diagnosis Engine Lubrication System: Oil pump, oil pan, oil filter, oil cooler (if equipped), oil pressure diagnosis Transmission Manual: Clutch system (including hydraulic), manual transmission overhaul, diagnosis, fluid specifications Transmission Automatic: Automatic transmission overhaul, diagnosis, shift control, fluid specifications Driveline Axles: Front and rear differentials, axle shafts, U-joints, CV joints, diagnosis, fluid specifications Driveline Transfer Case: Transfer case operation, overhaul, diagnosis, fluid specifications Suspension Front: Coil springs, shock absorbers, control arms, ball joints, steering linkage, alignment specifications Steering: Power steering system, steering gear, pump, hoses, diagnosis, steering wheel removal Brakes System: Front and rear brake systems (disc/drum), brake calipers, master cylinder, brake booster, ABS (if equipped), brake fluid specifications, bleeding procedures, diagnosis Electrical Battery: Battery testing, charging, replacement, specifications Electrical Starting System: Starter motor, starter solenoid, ignition switch, diagnosis Electrical Charging System: Alternator, voltage regulator, wiring, diagnosis Electrical Lighting: Headlights, taillights, interior lights, wiring diagrams Electrical Instruments Gauges: Dashboard instruments, gauges, warning lights, diagnosis Electrical Body Controls: Power windows, power door locks, mirrors, wipers, horn, cruise control, diagnosis Electrical Audio System: Radio, speakers, antenna, wiring HVAC System: Heating, ventilation, and air conditioning system diagnosis, components, refrigerant specifications Body Interior: Seat removal, trim panel removal, interior components Body Exterior: Door panels, hood, tailgate, bumpers, glass, seals, body panel removal and installation Suspension Rear Suspension Rear: Leaf springs, shock absorbers, control arms, alignment specifications Procedures Included Maintenance: Regular maintenance procedures, fluid checks and changes, filter replacements, lubrication points Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) (if OBD-II applicable), symptom-based troubleshooting Repair: Component removal, installation, overhaul, and adjustment procedures for all major systems Assembly Disassembly: Step-by-step instructions for dismantling and reassembling vehicle components Specifications Torque: Critical torque specifications for fasteners across all systems Wiring Diagrams: Comprehensive electrical schematics for various vehicle systems Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds and advanced diagnostics) Diagnostic Capability: Detailed diagnostic procedures, including symptom analysis and component testing Rebuild Procedures: Detailed overhaul instructions for engines, transmissions, differentials, and other major components 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - optimized for searchability and readability Print Quality Reproduction Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper Type: N/A (Digital format) Searchability Text Searchability: Searchable text for quick access to specific information within the PDF Navigability Internal Navigation: Hyperlinked table of contents and index for easy navigation ⚙️ Engine Specifications Primary Engine Engine Code Common: 4.0L Inline-6 OHV (242 cu in) Engine Description: AMC 242 'Go Devil' Inline-6 Performance Horsepower 1999 4.0L: 190 hp @ 4600 rpm Torque 1999 4.0L: 225 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Variants Optional Engine 2.5L: 2.5L (150 cu in) AMC 150 Inline-4 OHV (less common in later XJ models, but may be covered) Horsepower 1999 2.5L: 114 hp @ 4700 rpm (estimated for 1999 model, if applicable) Torque 1999 2.5L: 145 lb-ft @ 2400 rpm (estimated for 1999 model, if applicable) 🔧 Transmission Standard Transmission Standard On 4.0L: 42RE 4-speed Automatic Standard On 2.5L: AX-5 5-speed Manual (likely) Optional Transmission Optional On 4.0L: NV3550 5-speed Manual (less common, but possible) Optional On 2.5L: 30RH 3-speed Automatic (likely) Features 4Wd Systems: • Selec-Trac (full-time 4WD) • Command-Trac (part-time 4WD) Fluid Specifications Automatic Atf...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee

Model Code:

Year:

👋 Introduction

Market Position

Market Segment:

Compact SUV, off-road capable, utility-focused

Competitive Analysis

Competitors 1999:

• Toyota RAV4

• Honda CR-V

• Ford Explorer

• Chevrolet Blazer

• Nissan Pathfinder

Key Features

Platform Heritage:

Renowned for its robust unibody construction, inherited from the Jeep Wagoneer, offering a good balance of on-road manners and off-road capability.

Off Road Legend:

The XJ Cherokee is highly regarded for its off-road prowess, thanks to its solid front axle (on many models), Selec-Trac or Command-Trac 4WD systems, and compact dimensions.

Durability Reputation:

Known for its ruggedness and reliability, making it a popular choice for off-road enthusiasts and long-term owners.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Specific Areas Listed:

• Introduction

• Lubrication and Maintenance

• Suspension

• Differential and Driveline

• Brakes

• Clutch

• Cooling System

• Battery

• Starting System

• Charging System

Page Count

Estimated Page Count:

Likely over 1000 pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Factory Authorized Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, common for this era's reproduced manuals)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, overhaul, diagnosis, specifications

Engine Fuel System:

Fuel injection system, fuel pump, injectors, fuel pressure regulator, diagnosis

Engine Ignition System:

Ignition coil, spark plugs, distributor (if applicable), ignition control module, diagnosis

Engine Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan, diagnosis

Engine Lubrication System:

Oil pump, oil pan, oil filter, oil cooler (if equipped), oil pressure diagnosis

Transmission Manual:

Clutch system (including hydraulic), manual transmission overhaul, diagnosis, fluid specifications

Transmission Automatic:

Automatic transmission overhaul, diagnosis, shift control, fluid specifications

Driveline Axles:

Front and rear differentials, axle shafts, U-joints, CV joints, diagnosis, fluid specifications

Driveline Transfer Case:

Transfer case operation, overhaul, diagnosis, fluid specifications

Suspension Front:

Coil springs, shock absorbers, control arms, ball joints, steering linkage, alignment specifications

Steering:

Power steering system, steering gear, pump, hoses, diagnosis, steering wheel removal

Brakes System:

Front and rear brake systems (disc/drum), brake calipers, master cylinder, brake booster, ABS (if equipped), brake fluid specifications, bleeding procedures, diagnosis

Electrical Battery:

Battery testing, charging, replacement, specifications

Electrical Starting System:

Starter motor, starter solenoid, ignition switch, diagnosis

Electrical Charging System:

Alternator, voltage regulator, wiring, diagnosis

Electrical Lighting:

Headlights, taillights, interior lights, wiring diagrams

Electrical Instruments Gauges:

Dashboard instruments, gauges, warning lights, diagnosis

Electrical Body Controls:

Power windows, power door locks, mirrors, wipers, horn, cruise control, diagnosis

Electrical Audio System:

Radio, speakers, antenna, wiring

HVAC System:

Heating, ventilation, and air conditioning system diagnosis, components, refrigerant specifications

Body Interior:

Seat removal, trim panel removal, interior components

Body Exterior:

Door panels, hood, tailgate, bumpers, glass, seals, body panel removal and installation

Suspension Rear

Suspension Rear:

Leaf springs, shock absorbers, control arms, alignment specifications

Procedures Included

Maintenance:

Regular maintenance procedures, fluid checks and changes, filter replacements, lubrication points

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs) (if OBD-II applicable), symptom-based troubleshooting

Repair:

Component removal, installation, overhaul, and adjustment procedures for all major systems

Assembly Disassembly:

Step-by-step instructions for dismantling and reassembling vehicle components

Specifications Torque:

Critical torque specifications for fasteners across all systems

Wiring Diagrams:

Comprehensive electrical schematics for various vehicle systems

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine/transmission rebuilds and advanced diagnostics)

Diagnostic Capability:

Detailed diagnostic procedures, including symptom analysis and component testing

Rebuild Procedures:

Detailed overhaul instructions for engines, transmissions, differentials, and other major components

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format) - optimized for searchability and readability

Print Quality

Reproduction Quality:

High-resolution scans of original factory documentation, ensuring clarity of text and diagrams

Binding Type

Digital Binding:

N/A (Digital format)

Paper Type

Digital Paper Type:

N/A (Digital format)

Searchability

Text Searchability:

Searchable text for quick access to specific information within the PDF

Navigability

Internal Navigation:

Hyperlinked table of contents and index for easy navigation

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

4.0L Inline-6 OHV (242 cu in)

Engine Description:

AMC 242 'Go Devil' Inline-6

Performance

Horsepower 1999 4.0L:

190 hp @ 4600 rpm

Torque 1999 4.0L:

225 lb-ft @ 3000 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Engine Variants

Optional Engine 2.5L:

2.5L (150 cu in) AMC 150 Inline-4 OHV (less common in later XJ models, but may be covered)

Horsepower 1999 2.5L:

114 hp @ 4700 rpm (estimated for 1999 model, if applicable)

Torque 1999 2.5L:

145 lb-ft @ 2400 rpm (estimated for 1999 model, if applicable)

🔧 Transmission

Standard Transmission

Standard On 4.0L:

42RE 4-speed Automatic

Standard On 2.5L:

AX-5 5-speed Manual (likely)

Optional Transmission

Optional On 4.0L:

NV3550 5-speed Manual (less common, but possible)

Optional On 2.5L:

30RH 3-speed Automatic (likely)

Features

4Wd Systems:

• Selec-Trac (full-time 4WD)

• Command-Trac (part-time 4WD)

Fluid Specifications Automatic

Atf Type:

ATF+3 (Chrysler Mopar)

Fluid Specifications Manual

Manual Trans Fluid Type:

API GL-5, SAE 75W-90 Gear Oil (or specified by manufacturer)

📐 Dimensions

Exterior

Wheelbase:

103.4 inches (2626 mm)

Length:

166.5 inches (4229 mm)

Width:

70.2 inches (1783 mm)

Height:

64.1 inches (1628 mm)

Weights

Curb Weight Approx:

3400 - 3700 lbs (depending on configuration)

Gross Vehicle Weight Rating Gvw:

Approx. 5000 - 5300 lbs

Towing Capacity:

Up to 5000 lbs (with proper equipment and engine)

Payload Capacity:

Approx. 1200 - 1500 lbs

Fuel Capacity:

18.2 gallons (69 L)

🛡️ Safety Features

Ratings

NHTSA Front Driver Side Impact:

Not Rated or Poor (common for vehicles of this era)

NHTSA Front Passenger Side Impact:

Not Rated or Poor (common for vehicles of this era)

IIHS Ratings:

Likely Poor in frontal offset tests due to design and lack of advanced safety features common today.

Active Features

Optional on some models, standard on others

Passive Features

Airbags:

Driver and Passenger Airbags (standard for 1999 model year)

Seatbelts:

Front and rear seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM radio with cassette player, optional CD player, and speaker configurations (4-6 speakers common).

Driver Assistance

Cruise Control:

Available as an option or standard on higher trims.

Available as an option on some models, offering anti-lock braking for improved control during emergency stops.

Connectivity

OBD Ii:

OBD-II compliant for emissions diagnostics (starting in 1996), allowing for scan tool integration.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 to 5,000 miles or 3 to 6 months, depending on driving conditions and oil used.

Air Filter Replacement:

Every 12,000 to 15,000 miles or 12 months, inspect more frequently.

Spark Plug Replacement:

Every 30,000 to 60,000 miles (depending on plug type, e.g., copper vs. platinum/iridium).

Transmission Fluid Change Automatic:

Every 30,000 to 50,000 miles, or based on severity of use.

Differential Fluid Change:

Every 30,000 to 50,000 miles, especially for off-road use.

Fluid Specifications

Engine Oil Type:

10W-30 API SG or SH (refer to manual for specific viscosity and API rating for optimal performance)

Engine Oil Capacity:

5 quarts (4.7 L) with filter for 4.0L engine

Coolant Type:

Ethylene Glycol based coolant, typically a 50/50 mix with distilled water (Mopar Antifreeze/Coolant)

Coolant Capacity:

Approx. 11.2 quarts (10.6 L) for 4.0L engine

Brake Fluid Type:

DOT 3 Brake Fluid

Known Issues

Common Issues 4.0L Engine:

• Cracked cylinder heads (especially earlier models, though 1999 is generally improved)

• Head gasket leaks

• Oil leaks (valve cover, oil pan gaskets)

• Worn engine mounts

Common Issues Transmission:

• Automatic transmission (42RE) downshift clunk

• Torque converter shudder

• Manual transmission synchro wear (less common)

Common Issues Electrical:

• Worn neutral safety switch

• Faulty ignition coil

• Tire pressure monitoring system (if equipped, less common for '99)

Common Issues Suspension Steering:

• Worn ball joints

• Worn tie rod ends

• Leaking power steering pump or hoses

• Loose steering box

Common Issues Body:

• Rust (frame rails, rocker panels, wheel wells)

• Leaking rear main seal

• Worn door seals

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep, a brand with a storied military heritage, is synonymous with off-road capability and durability.

Model Evolution

Xj Generation:

The XJ Cherokee, introduced in 1984, was a revolutionary vehicle, being one of the first compact SUVs and pioneering unibody construction in its class.

1999 Model Year Updates:

1999 saw minor updates, including revised interior trim and potential enhancements to the powertrain and safety features. The 4.0L inline-six remained the dominant engine.

Production

Production Years Xj:

1984-2001 (North America)

Manufacturing Plant:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

4X4 Of The Year Awards:

The XJ Cherokee has received numerous accolades over its production run for its off-road capabilities from various automotive publications.

Ratings

Long Term Reliability Ratings:

Consistently ranked highly by owners for durability and longevity, especially the 4.0L engine.