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Mercedes SLK 1999 Workshop Service Repair Manual

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$141.00
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK Year: 1999 Codes Chassis Code: R170 Engine Codes: M111.947 (SLK 230 Kompressor), M111.973 (SLK 200 Kompressor - some markets) 👋 Introduction Market Position Vehicle Segment: Compact Luxury Sports Roadster Target Audience: Enthusiasts and owners seeking to maintain or repair their SLK Competitive Analysis Competitors: BMW Z3, Porsche Boxster, Audi TT (later in the generation) Key Features Unique Selling Point: Vario-Roof (retractable hardtop) for coupe-like security and convertible freedom Design Philosophy: Compact, agile sports car with Mercedes-Benz engineering and build quality 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Downloadable Digital File (likely PDF) Completeness: Complete Official Factory Service Information 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel injection (ME 2.0/2.1), ignition system, emission control Engine Management: Engine control unit (ECU) diagnosis and testing, sensor and actuator function, diagnostic trouble codes (DTCs) Transmission Manual: Service and repair procedures for manual transmissions (if applicable for the specific model variant covered by the manual) Transmission Automatic: Service and repair procedures for automatic transmissions (e.g., 722.6 NAG1 five-speed automatic) Drivetrain: Clutch, drive shafts, rear axle, differential Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications Steering: Power steering system, steering rack, steering column, tie rods Brakes: Front and rear brake systems, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake pad and rotor replacement, brake fluid specifications and bleeding procedures Electrical System: Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams, diagnostic connectors Body Structure: Body panel removal and installation, chassis repair, corrosion protection Body Exterior: Bumpers, fenders, hood, trunk lid, doors, mirrors, convertible top mechanism (Vario-Roof) Body Interior: Dashboard, seats, door panels, headliner, carpeting, climate control system (HVAC), interior trim Convertible Top: Vario-Roof hydraulic and electrical system operation, diagnosis, and repair HVAC: Air conditioning system, heater core, blower motor, controls, refrigerant R134a specifications Safety Systems: Airbag system (SRS), seatbelt operation and diagnosis Procedures Included Scheduled Maintenance: Detailed maintenance schedules and procedures for A, B, and C services Engine Repair: Engine overhaul, gasket replacement, timing chain inspection and service Transmission Repair: Transmission fluid and filter changes, internal component repair, torque converter replacement Brake Service: Brake pad and rotor replacement, caliper service, brake line replacement, ABS component testing Suspension Service: Shock absorber replacement, spring replacement, control arm bushing replacement, wheel bearing service Electrical Diagnostics: Troubleshooting common electrical faults, component testing, wiring harness repair Convertible Top Repair: Hydraulic cylinder leaks, pump replacement, sensor troubleshooting, linkage adjustments Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common symptoms and fault codes Fluid And Lubricant Recommendations: Specific Mercedes-Benz approved fluid types and specifications for engine oil, transmission fluid, brake fluid, coolant, etc. Torque Specifications: Essential torque values for critical fasteners across all systems Technical Depth Depth: Comprehensive from basic maintenance to complex component overhauls and diagnostics Diagnostics: Advanced diagnostic procedures using specialized tools (e.g., STAR Diagnosis concepts) and symptom-based troubleshooting Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems 📊 Manual Specifications File Format File Type: Digital Download (PDF recommended) Searchability: Likely searchable text within the PDF for quick information retrieval Printability: Printable in its entirety or specific sections as needed Resolution: High-resolution for clear readability of diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, Supercharged (Kompressor) Engine Code: M111.947 Displacement: 2.3 Liters (2295 cc) Bore X Stroke: 89.9 mm x 92.4 mm Compression Ratio: 8.3:1 Horsepower: 192 hp @ 5300 rpm Torque: 200 lb-ft (273 Nm) @ 2500-4200 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (Bosch Motronic ME 2.0/2.1) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher) Engine Features Supercharger: Roots-type supercharger with intercooler Engine Management: Electronic engine control with diagnostic capabilities 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (Getrag 260/5 - specific code may vary) Optional Transmission Type: 5-speed Automatic Transmission (NAG1 / 722.6) Features Automatic Transmission Features: Electronic control, multiple driving modes (e.g., Comfort, Sport) Fluid Specifications Manual Transmission Fluid: MB 235.10 or similar specified gear oil (check manual for exact MB part number) Automatic Transmission Fluid: MB 236.10 or MB 236.12 (Dexron III/Mercon compatible fluid - check manual for exact specification and MB part number) 📐 Dimensions Exterior Length: 157.3 in (4000 mm) Width: 68.2 in (1732 mm) Height: 50.1 in (1273 mm) Wheelbase: 82.5 in (2096 mm) Weights Curb Weight: Approx. 2900 - 3100 lbs (1315 - 1406 kg) depending on equipment Gross Vehicle Weight Rating: Approx. 3700 lbs (1680 kg) Cargo Trunk Volume: Approx. 5.2 cu ft (147 liters) with Vario-Roof up Wheels Tires Wheel Bolt Pattern: 5 x 112 mm Front Tire Size: 205/55 R16 (standard), 225/40 R17 (optional) Rear Tire Size: 225/50 R16 (standard), 245/40 R17 (optional) 🛡️...
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Mercedes SLK 1999 Workshop Service Repair ManualMercedes SLK 1999 Workshop Service Repair ManualMercedes SLK 1999 Workshop Service Repair ManualMercedes SLK 1999 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK
Year:
1999
Codes
Chassis Code:
R170
Engine Codes:
M111.947 (SLK 230 Kompressor), M111.973 (SLK 200 Kompressor - some markets)
👋 Introduction
Market Position
Vehicle Segment:
Compact Luxury Sports Roadster
Target Audience:
Enthusiasts and owners seeking to maintain or repair their SLK
Competitive Analysis
Competitors:
BMW Z3, Porsche Boxster, Audi TT (later in the generation)
Key Features
Unique Selling Point:
Vario-Roof (retractable hardtop) for coupe-like security and convertible freedom
Design Philosophy:
Compact, agile sports car with Mercedes-Benz engineering and build quality
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Downloadable Digital File (likely PDF)
Completeness:
Complete Official Factory Service Information
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel injection (ME 2.0/2.1), ignition system, emission control
Engine Management:
Engine control unit (ECU) diagnosis and testing, sensor and actuator function, diagnostic trouble codes (DTCs)
Transmission Manual:
Service and repair procedures for manual transmissions (if applicable for the specific model variant covered by the manual)
Transmission Automatic:
Service and repair procedures for automatic transmissions (e.g., 722.6 NAG1 five-speed automatic)
Drivetrain:
Clutch, drive shafts, rear axle, differential
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications
Steering:
Power steering system, steering rack, steering column, tie rods
Brakes:
Front and rear brake systems, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake pad and rotor replacement, brake fluid specifications and bleeding procedures
Electrical System:
Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams, diagnostic connectors
Body Structure:
Body panel removal and installation, chassis repair, corrosion protection
Body Exterior:
Bumpers, fenders, hood, trunk lid, doors, mirrors, convertible top mechanism (Vario-Roof)
Body Interior:
Dashboard, seats, door panels, headliner, carpeting, climate control system (HVAC), interior trim
Convertible Top:
Vario-Roof hydraulic and electrical system operation, diagnosis, and repair
HVAC:
Air conditioning system, heater core, blower motor, controls, refrigerant R134a specifications
Safety Systems:
Airbag system (SRS), seatbelt operation and diagnosis
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules and procedures for A, B, and C services
Engine Repair:
Engine overhaul, gasket replacement, timing chain inspection and service
Transmission Repair:
Transmission fluid and filter changes, internal component repair, torque converter replacement
Brake Service:
Brake pad and rotor replacement, caliper service, brake line replacement, ABS component testing
Suspension Service:
Shock absorber replacement, spring replacement, control arm bushing replacement, wheel bearing service
Electrical Diagnostics:
Troubleshooting common electrical faults, component testing, wiring harness repair
Convertible Top Repair:
Hydraulic cylinder leaks, pump replacement, sensor troubleshooting, linkage adjustments
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for common symptoms and fault codes
Fluid And Lubricant Recommendations:
Specific Mercedes-Benz approved fluid types and specifications for engine oil, transmission fluid, brake fluid, coolant, etc.
Torque Specifications:
Essential torque values for critical fasteners across all systems
Technical Depth
Depth:
Comprehensive from basic maintenance to complex component overhauls and diagnostics
Diagnostics:
Advanced diagnostic procedures using specialized tools (e.g., STAR Diagnosis concepts) and symptom-based troubleshooting
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems
📊 Manual Specifications
File Format
File Type:
Digital Download (PDF recommended)
Searchability:
Likely searchable text within the PDF for quick information retrieval
Printability:
Printable in its entirety or specific sections as needed
Resolution:
High-resolution for clear readability of diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, Supercharged (Kompressor)
Engine Code:
M111.947
Displacement:
2.3 Liters (2295 cc)
Bore X Stroke:
89.9 mm x 92.4 mm
Compression Ratio:
8.3:1
Horsepower:
192 hp @ 5300 rpm
Torque:
200 lb-ft (273 Nm) @ 2500-4200 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (Bosch Motronic ME 2.0/2.1)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher)
Engine Features
Supercharger:
Roots-type supercharger with intercooler
Engine Management:
Electronic engine control with diagnostic capabilities
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (Getrag 260/5 - specific code may vary)
Optional
Transmission Type:
5-speed Automatic Transmission (NAG1 / 722.6)
Features
Automatic Transmission Features:
Electronic control, multiple driving modes (e.g., Comfort, Sport)
Fluid Specifications
Manual Transmission Fluid:
MB 235.10 or similar specified gear oil (check manual for exact MB part number)
Automatic Transmission Fluid:
MB 236.10 or MB 236.12 (Dexron III/Mercon compatible fluid - check manual for exact specification and MB part number)
📐 Dimensions
Exterior
Length:
157.3 in (4000 mm)
Width:
68.2 in (1732 mm)
Height:
50.1 in (1273 mm)
Wheelbase:
82.5 in (2096 mm)
Weights
Curb Weight:
Approx. 2900 - 3100 lbs (1315 - 1406 kg) depending on equipment
Gross Vehicle Weight Rating:
Approx. 3700 lbs (1680 kg)
Cargo
Trunk Volume:
Approx. 5.2 cu ft (147 liters) with Vario-Roof up
Wheels Tires
Wheel Bolt Pattern:
5 x 112 mm
Front Tire Size:
205/55 R16 (standard), 225/40 R17 (optional)
Rear Tire Size:
225/50 R16 (standard), 245/40 R17 (optional)
🛡️ Safety Features
Ratings
NHTSA Ratings:
N/A for 1999 model year in this specific format, but designed to meet contemporary safety standards.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Standard Electronic Stability Program (ESP)
Passive Features
Airbags:
Driver and passenger front airbags, side airbags (standard or optional depending on market/trim)
Rollover Protection:
Integrated roll-over protection bars behind the seats
Seatbelts:
Pre-tensioning front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional Bose sound system.
Navigation:
Optional factory navigation system (Becker Traffic Pro).
Driver Assistance
Traction Control:
Traction control system (ASR).
Connectivity
Bluetooth:
Not typically factory-equipped; aftermarket solutions available.
Climate Control
HVAC System:
Manual or optional automatic climate control (ACC) with dust filter.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first (check specific model year recommendations)
Major Service A:
Scheduled at approx. 10,000 miles (16,000 km) - includes oil and filter change, checks.
Major Service B:
Scheduled at approx. 20,000 miles (32,000 km) - includes A service plus cabin filter, brake inspection, etc.
Major Service C:
Scheduled at approx. 30,000 miles (48,000 km) - includes B service plus spark plugs, drive belts, etc.
Fluid Specifications
Engine Oil Specification:
MB 229.1 or MB 229.3 (e.g., Mobil 1 0W-40, Castrol Syntec 5W-40)
Engine Oil Capacity:
Approx. 5.8 US quarts (5.5 liters) with filter change
Coolant Specification:
MB 325.0 (Glycol-based antifreeze/summer coolant) mixed with distilled water
Coolant Capacity:
Approx. 7.4 US quarts (7.0 liters)
Brake Fluid Specification:
DOT 4 (MB 331.0)
Known Issues
Varnished O-Rings:
Known issue with O-rings in the intake manifold or oil cooler seals degrading, leading to oil leaks or vacuum leaks.
Vario Roof Actuators:
Hydraulic leaks from Vario-Roof cylinders or pump failure, leading to the top not operating correctly.
Mass Air Flow Sensor:
Potential for MAF sensor failure leading to rough idle or poor performance.
Rust On Fender Lips:
Some models can develop rust on the rear fender lips due to road debris and salt exposure.
Window Regulator Failure:
Instances of window regulator failure or binding.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz, a long-standing German automotive manufacturer renowned for luxury and engineering.
Model Evolution
Introduction Year:
The R170 SLK generation debuted in 1996.
Generation:
The 1999 model falls within the first generation (R170) of the SLK.
Facelift:
The R170 received a significant facelift for the 2000 model year, so the 1999 is a pre-facelift model.
Production
Manufacturing Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Safety Award:
Awarded 'Most Improved Safety' by Consumers Digest in 1999.
Design Award:
Recognized for its distinctive styling and Vario-Roof innovation.
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