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Subaru Forester 1999 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 1999 Codes Chassis Code: SF 👋 Introduction Market Position Positioning: Compact Crossover SUV known for its Symmetrical All-Wheel Drive system and practical design. Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Nissan Xterra, Mitsubishi Pajero Sport (Montero Sport). Key Features AWD: Standard Symmetrical All-Wheel Drive system. Durability: Subaru's reputation for reliability and durability, particularly in adverse weather conditions. Utility: Practical interior space and cargo capacity for its class. 📋 Manual Details Coverage Areas Coverage: Full Service Repair Page Count Page Count: Detailed (Estimate: 1000+ pages for comprehensive coverage) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Exhaust System, Drivetrain (All-Wheel Drive System), Manual & Automatic Transmissions Chassis: Suspension (Front & Rear), Steering, Brakes (Front Disc, Rear Drum/Disc), Wheels & Tires Electrical: Complete Electrical Schematics, Lighting, Instrumentation, Audio System, Power Accessories, Engine Control Unit (ECU), Body Control Modules (BCM) Body: Body Panels, Interior Trim, Doors, Windows, Seats, HVAC System (Heating, Ventilation, Air Conditioning) Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks & Replacements, Spark Plug Replacement, Belt Inspection & Replacement Repair: Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis & Repair, Body Panel Repair Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) P-Codes & B-Codes, Sensor Testing Technical Specifications: Torque Specifications, Clearances, Fluid Capacities, Wiring Diagrams, Component Locations Technical Depth Depth: Comprehensive: from routine maintenance to major component overhauls and detailed diagnostics. 📊 Manual Specifications File Format File Format: PDF (Searchable text, bookmarking recommended for usability) Print Quality Print Quality: High-resolution scans with clear diagrams and text. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: EJ251 Engine Type: 2.5L Boxer (Horizontally-Opposed) 4-Cylinder Displacement: 2457 cc (2.5 Liters) Bore X Stroke: 99.5 mm x 79.0 mm Compression Ratio: 9.7:1 Valvetrain: DOHC (Dual Overhead Camshafts), 16 Valves (4 valves per cylinder) Performance Horsepower: 165 hp @ 5,600 rpm Torque: 166 lb-ft @ 4,000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Regular (87 Octane Recommended) Engine Management Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features AWD System: Symmetrical All-Wheel Drive (Active Torque Split AWD for Automatic, Viscous coupling AWD for Manual) 📐 Dimensions Exterior Length: 4,405 mm (173.4 inches) Width: 1,765 mm (69.5 inches) Height: 1,615 mm (63.6 inches) Wheelbase: 2,500 mm (98.4 inches) Ground Clearance: 195 mm (7.7 inches) Weights Curb Weight: Approx. 1,410 - 1,480 kg (3,108 - 3,263 lbs) Cargo Cargo Volume Seats Up: Approx. 88.0 cu ft (with rear seats folded) Cargo Volume Seats Down: Approx. 38.0 cu ft (behind rear seats) 🛡️ Safety Features Ratings NHTSA Frontal Driver: 4-Star NHTSA Frontal Passenger: 4-Star IIHS Crash Test Rating: Good (for its time, depending on specific tests) Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: 3-point front and rear seatbelts, driver's pretensioner Child Anchors: LATCH (Lower Anchors and Tethers for Children) system Active Features ABS: Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) on some models. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with 4 or 6 speakers. Aftermarket upgrades are common. Driver Assistance Cruise Control: Standard on most trims. Connectivity Aux Input: Not typically equipped with standard auxiliary input. Aftermarket solutions available. 🔧 Maintenance Service Intervals Oil Change: Every 3,750 miles or 3 months (whichever comes first, severe duty) or 7,500 miles or 6 months (normal duty). Engine Oil Filter: Replace with every oil change. Engine Air Filter: Inspect every 15,000 miles, replace as needed. Replacement recommended every 30,000 miles. Cabin Air Filter: Not standard on all 1999 models. If equipped, inspect annually. Spark Plugs: Replace every 60,000 miles (NGK Platinum or Iridium recommended). Timing Belt: Critical Component: Replace every 105,000 miles or 7 years. Failure can cause catastrophic engine damage. Coolant Flush: Every 30,000 miles or 2 years. Fluid Specifications Engine Oil: SAE 5W-30 Synthetic or Conventional API SJ/SL rated. Engine Oil Capacity: 4.5 US quarts (4.3 L) with filter change. Transmission Fluid Auto: Subaru ATF HP (or equivalent DEXRON III/MERCON compatible fluid) Transmission Fluid Manual: SAE 75W-90 GL-5 Gear Oil Transfer Case Fluid: SAE 75W-90 GL-5 Gear Oil Differential Fluid: SAE 75W-90 GL-5 Gear Oil Coolant: Subaru Super Coolant (Blue) or equivalent. 50/50 mix with distilled water. Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: Subaru Genuine Power Steering Fluid or DEXRON III/MERCON compatible fluid Known Issues Head Gaskets: While less prevalent on the EJ251 compared to later EJ25 engines, head gasket leaks are a potential concern. Look for coolant loss or white smoke. Radiator Leaks: Aging radiators can develop leaks,...
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Subaru Forester 1999 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Year:
1999
Codes
Chassis Code:
SF
👋 Introduction
Market Position
Positioning:
Compact Crossover SUV known for its Symmetrical All-Wheel Drive system and practical design.
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Nissan Xterra, Mitsubishi Pajero Sport (Montero Sport).
Key Features
AWD:
Standard Symmetrical All-Wheel Drive system.
Durability:
Subaru's reputation for reliability and durability, particularly in adverse weather conditions.
Utility:
Practical interior space and cargo capacity for its class.
📋 Manual Details
Coverage Areas
Coverage:
Full Service Repair
Page Count
Page Count:
Detailed (Estimate: 1000+ pages for comprehensive coverage)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Exhaust System, Drivetrain (All-Wheel Drive System), Manual & Automatic Transmissions
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front Disc, Rear Drum/Disc), Wheels & Tires
Electrical:
Complete Electrical Schematics, Lighting, Instrumentation, Audio System, Power Accessories, Engine Control Unit (ECU), Body Control Modules (BCM)
Body:
Body Panels, Interior Trim, Doors, Windows, Seats, HVAC System (Heating, Ventilation, Air Conditioning)
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks & Replacements, Spark Plug Replacement, Belt Inspection & Replacement
Repair:
Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis & Repair, Body Panel Repair
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) P-Codes & B-Codes, Sensor Testing
Technical Specifications:
Torque Specifications, Clearances, Fluid Capacities, Wiring Diagrams, Component Locations
Technical Depth
Depth:
Comprehensive: from routine maintenance to major component overhauls and detailed diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (Searchable text, bookmarking recommended for usability)
Print Quality
Print Quality:
High-resolution scans with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ251
Engine Type:
2.5L Boxer (Horizontally-Opposed) 4-Cylinder
Displacement:
2457 cc (2.5 Liters)
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
9.7:1
Valvetrain:
DOHC (Dual Overhead Camshafts), 16 Valves (4 valves per cylinder)
Performance
Horsepower:
165 hp @ 5,600 rpm
Torque:
166 lb-ft @ 4,000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Regular (87 Octane Recommended)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission
Features
AWD System:
Symmetrical All-Wheel Drive (Active Torque Split AWD for Automatic, Viscous coupling AWD for Manual)
📐 Dimensions
Exterior
Length:
4,405 mm (173.4 inches)
Width:
1,765 mm (69.5 inches)
Height:
1,615 mm (63.6 inches)
Wheelbase:
2,500 mm (98.4 inches)
Ground Clearance:
195 mm (7.7 inches)
Weights
Curb Weight:
Approx. 1,410 - 1,480 kg (3,108 - 3,263 lbs)
Cargo
Cargo Volume Seats Up:
Approx. 88.0 cu ft (with rear seats folded)
Cargo Volume Seats Down:
Approx. 38.0 cu ft (behind rear seats)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
4-Star
NHTSA Frontal Passenger:
4-Star
IIHS Crash Test Rating:
Good (for its time, depending on specific tests)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point front and rear seatbelts, driver's pretensioner
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
Active Features
ABS:
Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS) on some models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with 4 or 6 speakers. Aftermarket upgrades are common.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Aux Input:
Not typically equipped with standard auxiliary input. Aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles or 3 months (whichever comes first, severe duty) or 7,500 miles or 6 months (normal duty).
Engine Oil Filter:
Replace with every oil change.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed. Replacement recommended every 30,000 miles.
Cabin Air Filter:
Not standard on all 1999 models. If equipped, inspect annually.
Spark Plugs:
Replace every 60,000 miles (NGK Platinum or Iridium recommended).
Timing Belt:
Critical Component: Replace every 105,000 miles or 7 years. Failure can cause catastrophic engine damage.
Coolant Flush:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil:
SAE 5W-30 Synthetic or Conventional API SJ/SL rated.
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter change.
Transmission Fluid Auto:
Subaru ATF HP (or equivalent DEXRON III/MERCON compatible fluid)
Transmission Fluid Manual:
SAE 75W-90 GL-5 Gear Oil
Transfer Case Fluid:
SAE 75W-90 GL-5 Gear Oil
Differential Fluid:
SAE 75W-90 GL-5 Gear Oil
Coolant:
Subaru Super Coolant (Blue) or equivalent. 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Subaru Genuine Power Steering Fluid or DEXRON III/MERCON compatible fluid
Known Issues
Head Gaskets:
While less prevalent on the EJ251 compared to later EJ25 engines, head gasket leaks are a potential concern. Look for coolant loss or white smoke.
Radiator Leaks:
Aging radiators can develop leaks, especially around the plastic end tanks.
Cv Joints:
Front CV joint boots can tear, leading to lubrication loss and eventual joint failure. Regular inspection is advised.
Ac System:
Leaks in the AC system, particularly at the compressor or condenser, can occur due to age.
Rear Main Seal:
Leaking rear main crankshaft seal is a known issue that requires transmission removal to repair.
📚 Vehicle History
Brand Heritage
Subaru Focus:
Subaru has a long history of producing reliable, all-wheel-drive vehicles, often with a focus on practicality and capability.
Model Evolution
First Generation:
The Subaru Forester debuted in 1997 as a compact crossover SUV, blending the attributes of an SUV with the driving dynamics of a car.
1999 Model Year:
The 1999 model represents the first generation (SF chassis) of the Forester and received minor updates.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Intellichoice Award:
The Subaru Forester was recognized by Intellichoice in the past for its value.
Ratings
Car And Driver Comparison:
Often favorably reviewed against competitors for its AWD capability and practicality.
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