Volkswagen Jetta 1999 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Volkswagen Model: Jetta Year: 1999 Codes Generation: Fourth Generation (A4 Platform) Platform Code: PQ34 👋 Introduction Market Position Market Segment: Compact sedan, positioned as a practical and well-built European alternative in the North American market. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mazda Protege. Key Features Vehicle Strengths: Solid build quality, refined ride and handling, European styling, good safety features for its time, availability of upscale options. Manual Value Proposition Value For Mechanics Diy: Provides authoritative, factory-level information essential for accurate diagnosis and repair, reducing guesswork and potential for further damage. 📋 Manual Details Coverage Areas General Coverage: Repair, maintenance, diagnostics, and troubleshooting for the 1999 Volkswagen Jetta. Page Count Estimated Page Count: ~2000-3000+ pages (typical for a complete factory service manual of this era) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital (PDF) or Printed 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel delivery, exhaust, ignition, engine management systems, manual transmission, automatic transmission. Chassis: Suspension (front and rear), steering system, brake system (hydraulic, ABS), wheels and tires. Electrical: 12V electrical system, battery, alternator, starter, lighting (headlights, taillights, interior), instrumentation, power accessories (windows, mirrors, locks), climate control system, audio system, security system, airbags, engine control module (ECM) wiring, transmission control module (TCM) wiring, body control module (BCM) wiring, diagnostic connectors (OBD-II). Body: Exterior body panels, interior trim, seats, doors, glass, sunroof (if applicable), body sealing, crash repair information, corrosion protection. Comfort And Convenience: Power windows, power locks, remote keyless entry, central locking system, sunroof operation, seat adjustments, interior lighting. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emissions control (EVAP). Cooling System: Radiator, water pump, thermostat, cooling fan, coolant reservoir, hoses, heater core. Lubrication System: Oil pan, oil pump, oil filter, oil cooler (if equipped), oil passages. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement, spark plug replacement, brake pad and rotor replacement. Repair Overhaul: Detailed step-by-step procedures for component removal, disassembly, cleaning, inspection, repair, assembly, and installation for all major systems. Diagnostics Troubleshooting: Includes detailed diagnostic flowcharts, wiring schematics for electrical systems, and specifications for testing various sensors and actuators. Technical Specifications: Torque specifications for fasteners, fluid capacities and types, electrical specifications, emissions control information, wheel alignment specifications, timing belt/chain specifications. Technical Depth Depth: Comprehensive; covers everything from basic fluid changes and filter replacements to complete engine and transmission rebuilds, complex electrical system diagnostics, and body repair. 📊 Manual Specifications File Format Digital Format Features: Searchable text, hyperlinked table of contents, printable pages, high-resolution diagrams. Print Quality Print Quality: High-resolution diagrams and clear text reproduction. Binding Type Binding Type: Perfect bound or spiral bound for printed versions, allowing for flat opening on workbenches. Paper Type Paper Type: Durable, grease-resistant paper for printed versions. ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L (ABA, AEB) Inline-4, 1.8L (AGZ) VR6 Performance 2.0L Aba Horsepower: 115 hp @ 5200 rpm 2.0L Aba Torque: 122 lb-ft @ 2600 rpm 1.8L Agz Vr6 Horsepower: 178 hp @ 6000 rpm 1.8L Agz Vr6 Torque: 165 lb-ft @ 3200 rpm 1.8L Agz Vr6 Engine Code: AGZ 2.0L Aba Engine Code: ABA Fuel System Fuel Injection: Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) depending on engine variant. Engine Management Ignition System: Distributorless Ignition System (DIS) with coil-on-plug or coil packs. Emissions Emissions Control: Catalytic converter, Oxygen (O2) sensors, EGR system (on some variants). 🔧 Transmission Standard Manual Transmission: 5-speed manual transmission (02A/02J family). Optional Automatic Transmission: 4-speed automatic transmission (01M). Features Transmission Fluid Type: G 052 171 A1/A2 (Manual Transmission Oil), G 052 990 A2 (Automatic Transmission Fluid - ATF). 📐 Dimensions Exterior Length: ~171.4 inches Width: ~68.1 inches Height: ~56.1 inches Wheelbase: ~101.5 inches Weights Curb Weight: ~2800 - 3100 lbs (depending on engine and options) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (1999 model year). Active Features ABS: Standard Anti-lock Braking System (ABS) on most trims. Traction Control: Optional Traction Control System (TCS). Passive Features Airbags: Driver and front passenger airbags, optional side airbags. Seatbelts: Front and rear 3-point seat belts, pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette or CD player with optional premium sound system. Climate Control: Manual climate control or optional Climatronic automatic climate control system. Driver Assistance Cruise Control: Standard on most trims. Connectivity Diagnostic Port: OBD-II compliant diagnostic port for engine and emissions diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (with synthetic oil recommended). Timing Belt Replacement: Every 60,000 miles or 5 years for 2.0L ABA engine; typically not required for VR6 models (chain-driven) but chain tensioners and guides should be inspected. Brake Fluid Change: Every 2 years, regardless of mileage....
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement, spark plug replacement, brake pad and rotor replacement.
Repair Overhaul:
Detailed step-by-step procedures for component removal, disassembly, cleaning, inspection, repair, assembly, and installation for all major systems.
Diagnostics Troubleshooting:
Includes detailed diagnostic flowcharts, wiring schematics for electrical systems, and specifications for testing various sensors and actuators.
Technical Specifications:
Torque specifications for fasteners, fluid capacities and types, electrical specifications, emissions control information, wheel alignment specifications, timing belt/chain specifications.
Technical Depth
Depth:
Comprehensive; covers everything from basic fluid changes and filter replacements to complete engine and transmission rebuilds, complex electrical system diagnostics, and body repair.
📊 Manual Specifications
File Format
Digital Format Features:
Searchable text, hyperlinked table of contents, printable pages, high-resolution diagrams.
Print Quality
Print Quality:
High-resolution diagrams and clear text reproduction.
Binding Type
Binding Type:
Perfect bound or spiral bound for printed versions, allowing for flat opening on workbenches.
Paper Type
Paper Type:
Durable, grease-resistant paper for printed versions.
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L (ABA, AEB) Inline-4, 1.8L (AGZ) VR6
Performance
2.0L Aba Horsepower:
115 hp @ 5200 rpm
2.0L Aba Torque:
122 lb-ft @ 2600 rpm
1.8L Agz Vr6 Horsepower:
178 hp @ 6000 rpm
1.8L Agz Vr6 Torque:
165 lb-ft @ 3200 rpm
1.8L Agz Vr6 Engine Code:
AGZ
2.0L Aba Engine Code:
ABA
Fuel System
Fuel Injection:
Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) depending on engine variant.
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug or coil packs.
Emissions
Emissions Control:
Catalytic converter, Oxygen (O2) sensors, EGR system (on some variants).
🔧 Transmission
Standard
Manual Transmission:
5-speed manual transmission (02A/02J family).
Optional
Automatic Transmission:
4-speed automatic transmission (01M).
Features
Transmission Fluid Type:
G 052 171 A1/A2 (Manual Transmission Oil), G 052 990 A2 (Automatic Transmission Fluid - ATF).
📐 Dimensions
Exterior
Length:
~171.4 inches
Width:
~68.1 inches
Height:
~56.1 inches
Wheelbase:
~101.5 inches
Weights
Curb Weight:
~2800 - 3100 lbs (depending on engine and options)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (1999 model year).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most trims.
Traction Control:
Optional Traction Control System (TCS).
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags.
Seatbelts:
Front and rear 3-point seat belts, pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette or CD player with optional premium sound system.
Climate Control:
Manual climate control or optional Climatronic automatic climate control system.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Diagnostic Port:
OBD-II compliant diagnostic port for engine and emissions diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (with synthetic oil recommended).
Timing Belt Replacement:
Every 60,000 miles or 5 years for 2.0L ABA engine; typically not required for VR6 models (chain-driven) but chain tensioners and guides should be inspected.
G 12 or G 12 Plus (red coolant) or compatible silicate-free G11 coolant (blue/green).
Power Steering Fluid:
Pentosin CHF 11S or equivalent.
Known Issues
Common Problems:
Ignition coil failure, mass airflow sensor (MAF) issues, ABS sensor failure, coolant flange leaks, window regulator failures, door lock actuator failure, timing belt tensioner issues (on ABA engine).
📚 Vehicle History
Brand Heritage
Volkswagen Legacy:
Volkswagen, a German automotive manufacturer with a long history dating back to the Beetle. Known for engineering, practicality, and a distinct European feel.
Model Evolution
Jetta History:
The Jetta has been Volkswagen's compact sedan offering since its introduction in 1979, evolving through multiple generations. The 1999 model represents the fourth generation, marking a significant platform change (PQ34).
Production
Manufacturing Location:
Primary production for North America was in Puebla, Mexico.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Generally received good safety ratings for its class and era from organizations like IIHS and NHTSA, contributing to its reputation.