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SUBARU LEGACY And OUTBACK Factory Repair Manual 2000-2003

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🏷️ Basic Information Identification Make: Subaru Model: Legacy / Outback Year: 2000-2003 Codes Chassis Code Legacy: BD/BG/BK Chassis Code Outback: BG/BH/BE 👋 Introduction Market Position Segment: Mid-size Sedan (Legacy) / Mid-size Crossover SUV (Outback) Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Mondeo (Legacy); Toyota RAV4, Honda CR-V, Ford Escape (Outback) Key Features All Wheel Drive: Standard Symmetrical All-Wheel Drive on all models Horizontally Opposed Engine: Subaru Boxer engine for lower center of gravity and improved handling Outback Enhancements: Increased ground clearance, protective cladding, roof rails, wagon body style 📋 Manual Details Coverage Areas Regions Covered: Global (North America focused) Markets Covered: USA, Canada, Europe, Australia Page Count Estimated Page Count: 2000+ Manual Type Manual Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain (AWD) Chassis: Suspension, Steering, Brakes, Wheels & Tires Electrical: Power Distribution, Lighting, Instrumentation, Audio, Security, ECUs Body: Exterior Panels, Interior Trim, Glass, HVAC, Body Structures Procedures Included Maintenance: Routine checks, fluid changes, filter replacements, tune-ups Diagnostics: Troubleshooting guides, fault code interpretation, circuit testing Repair: Component removal/installation, adjustments, rebuild procedures Specifications: Torque values, clearances, fluid capacities, electrical schematics Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Tools: OBD-II diagnostics, Subaru Select Monitor (SSM) compatibility 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Print Readability: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type Legacy Gt: 2.5L Turbocharged EJ25TT Boxer-4 Engine Type Legacy Gt Outback: 2.5L Naturally Aspirated EJ25D / EJ253 Boxer-4 Engine Displacement Gt: 2457 cc (2.5 L) Engine Displacement Na: 2457 cc (2.5 L) Horsepower Gt: 212 hp @ 5600 rpm (approx.) Horsepower Na: 165 hp @ 5600 rpm (approx.) Torque Gt: 241 lb-ft @ 3600 rpm (approx.) Torque Na: 223 lb-ft @ 4000 rpm (approx.) Performance Compression Ratio Turbo: 8.5:1 Compression Ratio Na: 9.7:1 Fuel System Fuel Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium for GT models) Ignition System: Distributorless Ignition System (DIS) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Optional Optional Transmission: 4-Speed Automatic (with SportShift on some models) Features Drivetrain: Symmetrical All-Wheel Drive (AWD) with viscous coupling center differential Gear Ratios Manual: Refer to manual for specific ratios by model and year Gear Ratios Automatic: Refer to manual for specific ratios by model and year Transmission Fluid Type: Refer to manual (e.g., Subaru Genuine ATF-HP for automatic, Gear Oil for manual) 📐 Dimensions Exterior Wheelbase: Approx. 104.3 inches (2649 mm) Length: Approx. 186.4 inches (4735 mm) for Outback; 187.2 inches (4755 mm) for Sedan Width: Approx. 69.7 inches (1770 mm) Height: Approx. 59.1 inches (1501 mm) for Sedan; 62.0 inches (1575 mm) for Outback Ground Clearance: Approx. 6.1 inches (155 mm) for Sedan; 7.7 inches (195 mm) for Outback Cargo Cargo Volume Outback: Approx. 31.5 cu ft (behind rear seats) Weights Curb Weight: Approx. 3200-3500 lbs (depending on trim and drivetrain) Towing Capacity: Up to 2000 lbs (with factory tow package) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (2000-2003 models) NHTSA Front Impact Passenger: 4 Stars (2000-2003 models) IIHS Front Offset: Good (2000-2003 models) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Dual front airbags, optional side airbags Seatbelts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: AM/FM CD player, optional cassette, 4-6 speaker systems Climate Control: Manual or automatic climate control options Driver Assistance Cruise Control: Standard on most trims Power Features: Power windows, power door locks, power mirrors Connectivity Aux Input: Not standard, aftermarket solutions common 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe conditions) / 7,500 miles or 6 months (normal conditions) - consult manual for exact specification Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 30,000 miles (NGK PFR5B or equivalent for naturally aspirated) Timing Belt Replacement: Every 90,000 miles or 7 years (critical for EJ series engines) Fluid Specifications Engine Oil Type: SAE 5W-30, API SJ or higher (consult manual for exact specification) Coolant Type: Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant Brake Fluid Type: DOT 3 Known Issues Head Gaskets: Known for potential head gasket leaks, especially on naturally aspirated EJ25 engines Turbo Oil Lines: Turbocharged models require regular inspection of oil feed and return lines for leaks or blockages Automatic Transmission: Some automatic transmissions can develop issues if fluid is not regularly changed and maintained 📚 Vehicle History Brand Heritage Subaru Philosophy: Emphasis on AWD, boxer engines, safety, and utility Model Evolution Third Generation Legacy: Introduced in 1999 for 2000 model year, featuring updated styling and chassis Outback Positioning: Launched as a sub-brand/trim...
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SUBARU LEGACY And OUTBACK Factory Repair Manual 2000-2003
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy / Outback
Year:
2000-2003
Codes
Chassis Code Legacy:
BD/BG/BK
Chassis Code Outback:
BG/BH/BE
👋 Introduction
Market Position
Segment:
Mid-size Sedan (Legacy) / Mid-size Crossover SUV (Outback)
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Mondeo (Legacy); Toyota RAV4, Honda CR-V, Ford Escape (Outback)
Key Features
All Wheel Drive:
Standard Symmetrical All-Wheel Drive on all models
Horizontally Opposed Engine:
Subaru Boxer engine for lower center of gravity and improved handling
Outback Enhancements:
Increased ground clearance, protective cladding, roof rails, wagon body style
📋 Manual Details
Coverage Areas
Regions Covered:
Global (North America focused)
Markets Covered:
USA, Canada, Europe, Australia
Page Count
Estimated Page Count:
2000+
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain (AWD)
Chassis:
Suspension, Steering, Brakes, Wheels & Tires
Electrical:
Power Distribution, Lighting, Instrumentation, Audio, Security, ECUs
Body:
Exterior Panels, Interior Trim, Glass, HVAC, Body Structures
Procedures Included
Maintenance:
Routine checks, fluid changes, filter replacements, tune-ups
Diagnostics:
Troubleshooting guides, fault code interpretation, circuit testing
Repair:
Component removal/installation, adjustments, rebuild procedures
Specifications:
Torque values, clearances, fluid capacities, electrical schematics
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
Diagnostic Tools:
OBD-II diagnostics, Subaru Select Monitor (SSM) compatibility
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Print Readability:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type Legacy Gt:
2.5L Turbocharged EJ25TT Boxer-4
Engine Type Legacy Gt Outback:
2.5L Naturally Aspirated EJ25D / EJ253 Boxer-4
Engine Displacement Gt:
2457 cc (2.5 L)
Engine Displacement Na:
2457 cc (2.5 L)
Horsepower Gt:
212 hp @ 5600 rpm (approx.)
Horsepower Na:
165 hp @ 5600 rpm (approx.)
Torque Gt:
241 lb-ft @ 3600 rpm (approx.)
Torque Na:
223 lb-ft @ 4000 rpm (approx.)
Performance
Compression Ratio Turbo:
8.5:1
Compression Ratio Na:
9.7:1
Fuel System
Fuel Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Premium for GT models)
Ignition System:
Distributorless Ignition System (DIS)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual
Optional
Optional Transmission:
4-Speed Automatic (with SportShift on some models)
Features
Drivetrain:
Symmetrical All-Wheel Drive (AWD) with viscous coupling center differential
Gear Ratios Manual:
Refer to manual for specific ratios by model and year
Gear Ratios Automatic:
Refer to manual for specific ratios by model and year
Transmission Fluid Type:
Refer to manual (e.g., Subaru Genuine ATF-HP for automatic, Gear Oil for manual)
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches (2649 mm)
Length:
Approx. 186.4 inches (4735 mm) for Outback; 187.2 inches (4755 mm) for Sedan
Width:
Approx. 69.7 inches (1770 mm)
Height:
Approx. 59.1 inches (1501 mm) for Sedan; 62.0 inches (1575 mm) for Outback
Ground Clearance:
Approx. 6.1 inches (155 mm) for Sedan; 7.7 inches (195 mm) for Outback
Cargo
Cargo Volume Outback:
Approx. 31.5 cu ft (behind rear seats)
Weights
Curb Weight:
Approx. 3200-3500 lbs (depending on trim and drivetrain)
Towing Capacity:
Up to 2000 lbs (with factory tow package)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (2000-2003 models)
NHTSA Front Impact Passenger:
4 Stars (2000-2003 models)
IIHS Front Offset:
Good (2000-2003 models)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Dual front airbags, optional side airbags
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM CD player, optional cassette, 4-6 speaker systems
Climate Control:
Manual or automatic climate control options
Driver Assistance
Cruise Control:
Standard on most trims
Power Features:
Power windows, power door locks, power mirrors
Connectivity
Aux Input:
Not standard, aftermarket solutions common
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe conditions) / 7,500 miles or 6 months (normal conditions) - consult manual for exact specification
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 30,000 miles (NGK PFR5B or equivalent for naturally aspirated)
Timing Belt Replacement:
Every 90,000 miles or 7 years (critical for EJ series engines)
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API SJ or higher (consult manual for exact specification)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant
Brake Fluid Type:
DOT 3
Known Issues
Head Gaskets:
Known for potential head gasket leaks, especially on naturally aspirated EJ25 engines
Turbo Oil Lines:
Turbocharged models require regular inspection of oil feed and return lines for leaks or blockages
Automatic Transmission:
Some automatic transmissions can develop issues if fluid is not regularly changed and maintained
📚 Vehicle History
Brand Heritage
Subaru Philosophy:
Emphasis on AWD, boxer engines, safety, and utility
Model Evolution
Third Generation Legacy:
Introduced in 1999 for 2000 model year, featuring updated styling and chassis
Outback Positioning:
Launched as a sub-brand/trim of the Legacy wagon, becoming a distinct model
Production
Production Years:
2000-2003
Manufacturing Plant:
Gunma Manufacturing Plant, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Outback:
Car and Driver's '10Best' list (specific years vary)
Edmunds Ratings:
Generally positive consumer reviews for reliability and AWD capability
Certifications
Epa Fuel Economy Na:
Approx. 20 MPG City / 26 MPG Highway (manual transmission)
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