HUSQVARNA SM 125 S Digital Workshop Repair Manual 2000-2004
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🏷️ Basic Information Identification Make: Husqvarna Model: SM 125 S Vehicle Type: Supermoto Category: Motorcycle Generation Production Years Covered: 2000-2004 👋 Introduction Market Position Vehicle Class: Lightweight Supermoto Target Audience: Enthusiasts, hobbyists, and owners seeking to perform their own maintenance and repairs Competitive Analysis Key Competitors Segment: Other 125cc Supermoto and Enduro motorcycles of the era from manufacturers like KTM, Aprilia, Yamaha, and Honda Key Features Manual Key Benefit 1: Significant cost savings on dealership service and repair bills Manual Key Benefit 2: Empowerment of the owner to understand and maintain their vehicle Manual Key Benefit 3: Access to professional-level diagnostic and repair information Manual Usability: Easy to use, printable, and avoids wear-and-tear issues of physical manuals 📋 Manual Details Coverage Areas Manual Type: Digital Workshop Repair Manual Coverage Focus: Repair, Maintenance, Rebuild, Refurbishment, Restoration Technical Detail Level: Comprehensive, Professional Technician Level Page Count Page Count Estimate: Likely extensive, no exact number provided, but described as 'complete' Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, tuning, cooling system, lubrication system, fuel system, ignition system, exhaust system, starting system Transmission Systems: Gearbox operation, clutch, drive chain, shift mechanism Chassis Systems: Frame, suspension (front and rear forks, shock absorber), steering system, wheels, tires Braking Systems: Front and rear brake systems (hydraulic, discs, calipers, master cylinders, brake lines) Electrical Systems: Wiring diagrams, lighting, battery, charging system, ignition system components, instrumentation Bodywork And Fittings: Fairings, seat, fuel tank, fenders, controls, levers Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug replacement, tire pressure checks Diagnostic Procedures: Troubleshooting guides for common problems, fault diagnosis for electrical and mechanical systems Repair Procedures: Detailed step-by-step instructions for disassembly, repair, and reassembly of all major components Rebuild Procedures: Comprehensive rebuild instructions for engine, gearbox, and suspension components Technical Depth Technical Depth: In-depth technical specifications, torque values, clearances, tolerances, and diagnostic charts 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable due to PDF format, enabling quick information retrieval Print Quality Print Quality: High quality, suitable for printing individual pages or the entire manual Visuals Quality: High quality photos, illustrations, and diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Computer Requirements Compatible Os: Microsoft Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7, and all Mac computers ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, two-stroke Displacement: 124.8 cc (approximate) Bore X Stroke: Specifics would be detailed in the manual, typically around 54 mm x 54.5 mm Cooling System: Liquid-cooled Intake System: Reed valve induction, typically with a carburetor Performance Horsepower Estimate: Around 15-18 hp, depending on tuning and emissions regulations Torque Estimate: Torque figures specific to the model year would be in the manual Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHBH 28/30) Fuel Type: Unleaded gasoline Oil Mixing: Two-stroke oil injection system or pre-mix 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-plate Features Final Drive: Chain drive Gear Ratios: Specific gear ratios would be detailed in the manual 📐 Dimensions Exterior Frame Type: Steel perimeter frame Front Suspension Type: Upside-down telescopic forks (e.g., Marzocchi or Paioli) Rear Suspension Type: Monoshock with linkage (e.g., Sachs or Öhlins) Front Wheel Size: 17-inch Rear Wheel Size: 17-inch Weights Dry Weight Estimate: Approx. 110-120 kg 🛡️ Safety Features Ratings Safety Rating Context: Motorcycle safety is primarily based on rider skill and adherence to regulations, not formal crash ratings like cars. Active Features Braking System: Hydraulic disc brakes front and rear Tire Specifications: Street-oriented supermoto tires (e.g., 110/70-17 front, 150/60-17 rear) Passive Features Lighting System: Headlight, taillight, brake lights, turn signals 💡 Technology Features Infotainment Infotainment System: N/A (Motorcycle of this era typically has basic instrumentation) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A Instrumentation Instrument Panel: Analog speedometer, tachometer, indicator lights (neutral, turn signals, high beam) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 2,000-3,000 km or annually, specific details in manual Spark Plug Replacement Interval: Around 4,000-6,000 km, depending on plug type and usage Chain And Sprocket Inspection: Regular checks for wear and tension, replacement as needed Fluid Specifications Engine Oil Type: High-quality 2-stroke engine oil, specified by brand and JASO FD rating. Details in manual. Coolant Type: Ethylene glycol based coolant, mixed with distilled water Brake Fluid Type: DOT 4 hydraulic brake fluid Known Issues Common Wear Items: Clutch plates, piston rings, exhaust packing, chain and sprockets due to performance-oriented nature. Electrical Component Reliability: Older models can experience aging electrical components (e.g., stator, rectifier), which the manual would help diagnose. Carburetor Tuning Sensitivity: Two-stroke engines, especially carbureted ones, can be sensitive to environmental changes and require periodic fine-tuning. 📚 Vehicle History Brand Heritage Brand Origin: Husqvarna Motorcycles, a Swedish brand with a long...
N/A (Motorcycle of this era typically has basic instrumentation)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrument Panel:
Analog speedometer, tachometer, indicator lights (neutral, turn signals, high beam)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 km or annually, specific details in manual
Spark Plug Replacement Interval:
Around 4,000-6,000 km, depending on plug type and usage
Chain And Sprocket Inspection:
Regular checks for wear and tension, replacement as needed
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke engine oil, specified by brand and JASO FD rating. Details in manual.
Coolant Type:
Ethylene glycol based coolant, mixed with distilled water
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Clutch plates, piston rings, exhaust packing, chain and sprockets due to performance-oriented nature.
Electrical Component Reliability:
Older models can experience aging electrical components (e.g., stator, rectifier), which the manual would help diagnose.
Carburetor Tuning Sensitivity:
Two-stroke engines, especially carbureted ones, can be sensitive to environmental changes and require periodic fine-tuning.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, a Swedish brand with a long history in off-road motorcycling
Model Evolution
Sm Series Introduction:
Husqvarna has a strong lineage in enduro and motocross, extending into the supermoto segment with models like the SM series
125Cc Segment Role:
Provided an entry-level performance option in the supermoto category, often popular for younger riders or those seeking agility
Production
Manufacturing Location:
Likely manufactured in Italy during this period, as Husqvarna was owned by Cagiva/MV Agusta
🏆 Awards & Recognition
Recognitions
Award Status:
No specific awards are commonly cited for this particular model; however, Husqvarna motorcycles are generally recognized for their off-road prowess and European design.
Ratings
Review Ratings Context:
Contemporary reviews from motorcycling publications would highlight its agility, performance for its class, and suitability for urban riding and light off-road use.