🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTFI Fat Boy Model Year Start: 2000 Model Year End: 2005 👋 Introduction Market Position Target Audience: Harley-Davidson FLSTFI Fat Boy owners, DIY enthusiasts, independent repair shops, and professional technicians. Competitive Analysis Value Proposition: Provides the same factory-level information used by dealership technicians, enabling cost savings on repairs and maintenance through empowered DIY capabilities. Key Features Accuracy: Contains specific vehicle information, not generic; exact same manual used by dealerships. User Friendliness: Step-by-step instructions, clear illustrations, and organized layout for ease of use by novice and experienced mechanics. Digital Convenience: Searchable PDF format, printable pages for on-site use, no risk of damage to a physical manual. 📋 Manual Details Coverage Areas Manual Type: Official Factory Service Repair Manual Language: English Format: PDF Digital Delivery: Instant Download File Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac Product Name: Harley Davidson FLSTFI Fat Boy 2000-2005 Service Repair Manual 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, tuning, fuel system (carburetor/fuel injection), ignition system, lubrication system, cooling system (if applicable), exhaust system. Transmission: Clutch, gearbox, primary drive, final drive, service, repair, adjustments, fluid specifications. Chassis: Frame, suspension (front forks, rear shocks), steering system, wheels, tires, braking system (front and rear brakes, hydraulic lines, master cylinders, calipers), bearings. Electrical: Wiring diagrams, battery, charging system (generator/alternator, regulator/rectifier), lighting system (headlight, taillight, turn signals), ignition switch, starting system, instrumentation, gauges, diagnostic codes, troubleshooting. Bodywork: Body panels, fenders, fuel tank, seat, handlebars, mirrors, controls, footpegs, mounts, fairings (if applicable), trim. Fuel System Specifics: Detailed carburetor overhaul and tuning procedures for Keihin CV carburetors, or full diagnostics and component replacement for ESPFI systems. Suspension Specifics: Front fork seal replacement, fluid changes, rear shock absorber removal and installation, and linkage adjustments (if applicable). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, brake fluid replacement, tire pressure checks, chain adjustment, belt inspection. Diagnostics: Troubleshooting common problems, symptom identification, diagnostic charts, fault code interpretation. Repair: Step-by-step instructions for component removal, repair, reassembly, and adjustment for all covered systems. Technical Data: Detailed specifications, torque values, clearances, fluid capacities, wiring schematics, diagnostic parameters. Illustrations: High-quality diagrams and pictures illustrating disassembly, assembly, and repair procedures. Wiring Schematics: Complete, high-resolution wiring diagrams for all electrical systems, facilitating troubleshooting and repairs. Troubleshooting Guides: Extensive troubleshooting sections with symptom-based diagnostics and step-by-step solutions for common and uncommon issues. Technical Depth Depth Of Information: Comprehensive. Covers everything from basic routine maintenance to complete engine and transmission overhauls, electrical system diagnostics, and chassis repairs. Detailed diagnostic procedures and specifications are included. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable. Allows printing of individual pages or sections. Zoom Functionality: YES. Enables zooming in on diagrams and images for detailed inspection. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Manual Completeness Coverage Scope: Complete Official Full Service Repair Manual covering all models and all repairs A-Z for the specified years. ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Evolution (Evolution Big Twin) Engine Type: Air-cooled, V-twin, four-stroke Displacement: 1450cc (88 cubic inches) Bore X Stroke: 3.75 in x 4.00 in (95.25 mm x 101.6 mm) Performance Horsepower: Typically around 65-70 HP (specific figures vary by year and tuning) Torque: Typically around 86-90 lb-ft (specific figures vary by year and tuning) Fuel System Fuel Delivery: Carburetor (likely Keihin CV 40mm for most of this period) or Electronic Sequential Port Fuel Injection (ESPFI) depending on specific year within the range. Ignition System Ignition Type: Electronic Ignition (distributorless for many models in this era) Cooling System Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Primary Drive: Duplex chain Final Drive: Belt drive Features Clutch Type: Wet, multi-plate 📐 Dimensions Exterior Wheelbase: Approximately 64.2 inches (1630 mm) Length: Approximately 93.9 inches (2385 mm) Weights Dry Weight: Approximately 624 lbs (283 kg) Gvwr: Approximately 980 lbs (445 kg) 🛡️ Safety Features Ratings Safety Standards: Complies with relevant US DOT and EPA standards for motorcycles of its era. Active Features Braking System: Dual front disc brakes, Single rear disc brake. Hydraulic actuation. Passive Features Lighting: Halogen headlight, LED taillight and brake light, amber front and rear turn signals. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation including speedometer, odometer, tachometer (optional on some models), fuel gauge, and indicator lights. No advanced infotainment systems are present on these models. Driver Assistance Driver Assistance: None. This era of Harley-Davidson motorcycles focuses on mechanical engagement and rider control rather than electronic driver assistance. Connectivity Connectivity Features: No onboard connectivity features like Bluetooth or Wi-Fi. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 5,000 miles or annually, whichever comes first (refer to specific manual for precise intervals). Primary Chain Case Oil Change: Typically every 10,000 miles or annually. Transmission Oil Change:...