🏷️ Basic Information Identification Make: Iveco Model: Daily Generation: Third Generation Model Years Covered: 2000-2006 👋 Introduction Market Position Vehicle Type: Light Commercial Vehicle (LCV) Competitive Analysis Competitors 2000S: Ford Transit, Mercedes-Benz Sprinter, Fiat Ducato, Renault Master, Volkswagen Crafter Key Features Versatility: Known for its robust chassis and versatility, used for panel vans, chassis cabs, dropsides, minibuses, and specialized vehicles. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Page Count Total Pages: 1800+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF (Download) 📖 Manual Coverage Systems Covered Engine Systems: General Engine, 2.8L 8140 Diesel Supercharged, 2.3L F1A Diesel Turbocharged, 3.0L F1C Diesel Turbocharged, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Engine Overhaul, Engine Diagnostics Transmission Systems: Clutch, 5-Speed Mechanical (5 S 200/270/300), 6-Speed Mechanical (6 S 300), 6-Speed Mechanical OD (6 S 380 OD), 6-Speed Electro-Mechanical (6 AS 300 VD), Transmission Overhaul, Transmission Diagnostics Drivetrain Systems: Propeller Shaft, Rear Axle, Axles (Front and Rear) Suspension Steering Brakes: Suspension (Front and Rear), Wheel and Tire, Steering Gear, Hydro-Pneumatic System, Brake System (as implied by general repair) Electrical Electronics: Electronic System, Wiring Diagrams (implied for diagnostics) Body Chassis: Bodywork, Chassis Components Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Repair Overhaul: Engine Rebuild, Transmission Rebuild, Clutch Replacement, Suspension Component Replacement, Axle Overhaul, Steering System Repair, Body Panel Repair Diagnostics: Troubleshooting Guides, Fault Code Interpretation (implied by electronic system coverage) Technical Depth Depth: Comprehensive: Step-by-step procedures, exploded views, diagrams, pictures 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Fully Printable (selected pages or whole manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.8 Liters Engine 1 Type: 8140 Diesel, 4-Stroke, Supercharged Secondary Engine Engine 2 Displacement: 2.3 Liters Engine 2 Type: F1A Diesel, 4-Stroke, Turbocharged Tertiary Engine Engine 3 Displacement: 3.0 Liters Engine 3 Type: F1C Diesel, 4-Stroke, Turbocharged Performance Power Output Range: Varies by engine variant, typically from 90 HP to 140 HP (estimate based on common configurations for the era) Fuel System Fuel Injection: Common Rail Direct Injection (CRDi) for F1A and F1C engines, potentially indirect injection for some 8140 variants (specifics in manual) 🔧 Transmission Standard Transmission 1 Type: 5-Speed Manual (5 S 200/270/300 series) Optional Transmission 2 Type: 6-Speed Manual (6 S 300 series) Transmission 3 Type: 6-Speed Manual Overdrive (6 S 380 OD series) Transmission 4 Type: 6-Speed Electro-Mechanical (6 AS 300 VD series) Features Gear Ratios: Detailed gear ratios for all covered transmissions are provided within the manual. Clutch Type: Hydraulically operated single dry plate clutch (typical) 📐 Dimensions Exterior Wheelbase Options: Multiple wheelbase options available depending on body style and load capacity (detailed in manual). Weights Gvwr Range: Gross Vehicle Weight Rating varies significantly by model configuration, from approximately 3.5 to 5.0 tonnes (details in manual). 🛡️ Safety Features Ratings Crash Test Data: Limited public crash test data available for this specific generation of LCV; manual focuses on repair and maintenance rather than safety ratings. Active Features Braking System: Front disc brakes, rear drum brakes (standard for many configurations); ABS and EBD were optional or standard on higher trims/later models. Passive Features Airbags: Driver airbag typically standard; passenger airbag optional or standard on specific trims. 💡 Technology Features Infotainment Radio Options: Basic AM/FM radio with cassette or CD player were common. Higher-spec models or aftermarket units could include digital displays and auxiliary inputs. Driver Assistance ABS Ebd: Anti-lock Braking System (ABS) and Electronic Brakeforce Distribution (EBD) were optional or standard depending on the model year and specification. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 to 30,000 km or 12-24 months, depending on engine type, operating conditions, and oil specification (detailed schedule in manual). Timing Belt Chain: F1A and F1C engines utilize timing chains, while the 8140 diesel may use a timing belt or chain depending on specific variant (manual will specify). Fluid Specifications Engine Oil Type: Various API or ACEA specifications (e.g., ACEA E3, E5, E7, or specific Iveco specifications like S1 for Euro III engines). Manual will list exact OEM-approved oils and viscosity grades (e.g., 10W-40, 15W-40). Transmission Fluid Type: Manual transmissions typically require specific gear oils (e.g., API GL-4 or GL-5). Electro-mechanical transmissions may use specialized ATF or gear oil. Manual will specify. Coolant Type: Ethylene glycol based coolant with anti-corrosion inhibitors, typically OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology). Manual will specify OEM coolant or equivalent. Known Issues Common Wear Items: Front suspension components (bushings, ball joints), clutch wear, EGR valve issues (on later Euro III/IV variants), DPF regeneration issues (if equipped), turbocharger wear (especially with high mileage). Electrical Gremlins: Corrosion on connectors, faulty sensors (e.g., crankshaft position sensor), and issues with the central electronic module are sometimes...