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Aprilia Atlantic 500 2000-2007 Factory Service Manual Repair

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Vehicle Type: Scooter Codes Engine Code Prefix: M301M 👋 Introduction Market Position Segment: Maxi-scooter, commuting, touring Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops Competitive Analysis Key Competitors Era: Yamaha TMAX, Suzuki Burgman, Honda Silver Wing Key Features Vehicle Focus: Comfortable, powerful maxi-scooter suitable for urban commuting and longer distance touring. Manual Value Proposition: Provides essential, factory-level technical information for maintaining and repairing the Aprilia Atlantic 500, empowering owners and technicians. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Aprilia Atlantic 500 models 2000-2007 Secondary Coverage: Maintenance schedules, troubleshooting, diagnostics, component overhauls Page Count Estimated Page Count: 400+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, cylinder head, piston, crankshaft, connecting rod, lubrication system, cooling system Fuel System: Fuel injection system, fuel pump, injectors, throttle body, sensors, evaporative emissions control (EVAP) Ignition System: Ignition coils, spark plugs, ECU control, timing Transmission And Drivetrain: CVT (Continuously Variable Transmission) operation, belt, pulleys, final drive, clutch Brakes: Hydraulic brake system, calipers, master cylinders, brake fluid, ABS (Anti-lock Braking System) components and diagnostics (if applicable) Suspension: Front fork (telescopic) service, rear shock absorber and linkage (if applicable), wheel bearings Electrical System: Battery, charging system (stator, rectifier/regulator), starter motor, lighting system, wiring diagrams, fuses, relays, ECU diagnostics Chassis And Bodywork: Frame, body panels, fairings, seat, storage compartment, instrument cluster, controls Cooling System: Radiator, coolant, water pump, thermostat, fan Exhaust System: Muffler, catalytic converter (if applicable), exhaust pipe service Procedures Included Preventive Maintenance: Oil change, filter replacement, air filter service, spark plug replacement, brake fluid flush, coolant flush, drive belt inspection/replacement Troubleshooting: Diagnostic charts, common problem identification and resolution for various systems Component Repair: Detailed step-by-step instructions for dismantling, inspecting, repairing, and reassembling major components Electrical Diagnostics: Wiring diagrams, testing procedures for sensors, actuators, and electrical circuits Engine Rebuilding: Overhaul procedures, valve adjustments, compression testing Suspension Service: Fork seal replacement, shock absorber servicing Brake System Service: Bleeding procedures, pad and rotor replacement Technical Depth Depth: Complete service, repair, and overhaul procedures for all major mechanical and electrical systems. Diagnostic Tools: Information on diagnostic codes and procedures, potential use of diagnostic scanners Torque Specifications: Detailed torque values for critical fasteners and assemblies Clearances And Tolerances: Specifications for valve clearances, bearing clearances, and other critical component tolerances 📊 Manual Specifications File Format File Format: Searchable PDF File Quality: High-resolution scans, clear text and diagrams Printability: Printable pages for workshop use Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, SOHC, 4-valve Engine Displacement: 460 cc (28.1 cu in) Bore X Stroke: 92 mm x 84 mm (3.62 in x 3.31 in) Compression Ratio: 10.5:1 Performance Horsepower: Approx. 34 HP (25 kW) @ 7,000 RPM (Varies slightly by year/market) Torque: Approx. 39 Nm (28.8 lb-ft) @ 5,500 RPM (Varies slightly by year/market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON Lubrication Oil Type: SAE 10W-40 or 15W-50 API SG or higher, JASO MA Oil Capacity: Approx. 1.8 liters (1.9 US qt) with filter change Cooling Coolant Type: Ethylene glycol-based antifreeze, 50/50 mix with distilled water 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Features Clutch Type: Automatic centrifugal clutch Drive System: Belt drive to rear wheel Fluid Specifications Cvt Fluid: Refer to manual for specific CVT fluid type (often a specialized automatic transmission fluid) 📐 Dimensions Exterior Length: Approx. 2210 mm (87.0 in) Width: Approx. 780 mm (30.7 in) at handlebars Height: Approx. 1450 mm (57.1 in) at windscreen Wheelbase: Approx. 1570 mm (61.8 in) Weights Dry Weight: Approx. 200 kg (441 lbs) Gross Vehicle Weight Rating Gvwr: Refer to vehicle placard Fuel Capacity: Approx. 17 liters (4.5 US gal) 🛡️ Safety Features Ratings Safety Certification: European type approval (e.g., ECE) Active Features ABS: Optional ABS system on some models/markets Braking System: Linked braking system (front and rear brakes activated by either lever on some configurations) Passive Features Lighting: Halogen headlamps, LED taillight (depending on year/market) Mirrors: Large, adjustable rearview mirrors 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, coolant temperature gauge, warning lights. Driver Assistance ABS Availability: Optional ABS system for enhanced braking control. Connectivity Charging Port: Some models may have had an accessory power outlet (e.g., 12V socket) for charging devices. 🔧 Maintenance Service Intervals Engine Oil And Filter: Every 6,000 km (3,700 miles) or annually, whichever comes first. Air Filter: Inspect every 6,000 km (3,700 miles), replace as needed (more frequently in dusty conditions)....
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Aprilia Atlantic 500 2000-2007 Factory Service Manual Repair
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Vehicle Type:
Scooter
Codes
Engine Code Prefix:
M301M
👋 Introduction
Market Position
Segment:
Maxi-scooter, commuting, touring
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent repair shops
Competitive Analysis
Key Competitors Era:
Yamaha TMAX, Suzuki Burgman, Honda Silver Wing
Key Features
Vehicle Focus:
Comfortable, powerful maxi-scooter suitable for urban commuting and longer distance touring.
Manual Value Proposition:
Provides essential, factory-level technical information for maintaining and repairing the Aprilia Atlantic 500, empowering owners and technicians.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Aprilia Atlantic 500 models 2000-2007
Secondary Coverage:
Maintenance schedules, troubleshooting, diagnostics, component overhauls
Page Count
Estimated Page Count:
400+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, cylinder head, piston, crankshaft, connecting rod, lubrication system, cooling system
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, sensors, evaporative emissions control (EVAP)
Ignition System:
Ignition coils, spark plugs, ECU control, timing
Transmission And Drivetrain:
CVT (Continuously Variable Transmission) operation, belt, pulleys, final drive, clutch
Brakes:
Hydraulic brake system, calipers, master cylinders, brake fluid, ABS (Anti-lock Braking System) components and diagnostics (if applicable)
Suspension:
Front fork (telescopic) service, rear shock absorber and linkage (if applicable), wheel bearings
Electrical System:
Battery, charging system (stator, rectifier/regulator), starter motor, lighting system, wiring diagrams, fuses, relays, ECU diagnostics
Chassis And Bodywork:
Frame, body panels, fairings, seat, storage compartment, instrument cluster, controls
Cooling System:
Radiator, coolant, water pump, thermostat, fan
Exhaust System:
Muffler, catalytic converter (if applicable), exhaust pipe service
Procedures Included
Preventive Maintenance:
Oil change, filter replacement, air filter service, spark plug replacement, brake fluid flush, coolant flush, drive belt inspection/replacement
Troubleshooting:
Diagnostic charts, common problem identification and resolution for various systems
Component Repair:
Detailed step-by-step instructions for dismantling, inspecting, repairing, and reassembling major components
Electrical Diagnostics:
Wiring diagrams, testing procedures for sensors, actuators, and electrical circuits
Engine Rebuilding:
Overhaul procedures, valve adjustments, compression testing
Suspension Service:
Fork seal replacement, shock absorber servicing
Brake System Service:
Bleeding procedures, pad and rotor replacement
Technical Depth
Depth:
Complete service, repair, and overhaul procedures for all major mechanical and electrical systems.
Diagnostic Tools:
Information on diagnostic codes and procedures, potential use of diagnostic scanners
Torque Specifications:
Detailed torque values for critical fasteners and assemblies
Clearances And Tolerances:
Specifications for valve clearances, bearing clearances, and other critical component tolerances
📊 Manual Specifications
File Format
File Format:
Searchable PDF
File Quality:
High-resolution scans, clear text and diagrams
Printability:
Printable pages for workshop use
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, 4-valve
Engine Displacement:
460 cc (28.1 cu in)
Bore X Stroke:
92 mm x 84 mm (3.62 in x 3.31 in)
Compression Ratio:
10.5:1
Performance
Horsepower:
Approx. 34 HP (25 kW) @ 7,000 RPM (Varies slightly by year/market)
Torque:
Approx. 39 Nm (28.8 lb-ft) @ 5,500 RPM (Varies slightly by year/market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON
Lubrication
Oil Type:
SAE 10W-40 or 15W-50 API SG or higher, JASO MA
Oil Capacity:
Approx. 1.8 liters (1.9 US qt) with filter change
Cooling
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Features
Clutch Type:
Automatic centrifugal clutch
Drive System:
Belt drive to rear wheel
Fluid Specifications
Cvt Fluid:
Refer to manual for specific CVT fluid type (often a specialized automatic transmission fluid)
📐 Dimensions
Exterior
Length:
Approx. 2210 mm (87.0 in)
Width:
Approx. 780 mm (30.7 in) at handlebars
Height:
Approx. 1450 mm (57.1 in) at windscreen
Wheelbase:
Approx. 1570 mm (61.8 in)
Weights
Dry Weight:
Approx. 200 kg (441 lbs)
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle placard
Fuel Capacity:
Approx. 17 liters (4.5 US gal)
🛡️ Safety Features
Ratings
Safety Certification:
European type approval (e.g., ECE)
Active Features
ABS:
Optional ABS system on some models/markets
Braking System:
Linked braking system (front and rear brakes activated by either lever on some configurations)
Passive Features
Lighting:
Halogen headlamps, LED taillight (depending on year/market)
Mirrors:
Large, adjustable rearview mirrors
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, coolant temperature gauge, warning lights.
Driver Assistance
ABS Availability:
Optional ABS system for enhanced braking control.
Connectivity
Charging Port:
Some models may have had an accessory power outlet (e.g., 12V socket) for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 6,000 km (3,700 miles) or annually, whichever comes first.
Air Filter:
Inspect every 6,000 km (3,700 miles), replace as needed (more frequently in dusty conditions).
Spark Plug:
Replace every 12,000 km (7,500 miles).
Brake Fluid:
Replace every 2 years, or as needed if contamination is suspected.
Coolant:
Flush and replace every 2 years.
Drive Belt:
Inspect every 12,000 km (7,500 miles), replace at scheduled intervals (e.g., 24,000 km / 15,000 miles) or if wear is evident.
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-50 API SG or higher, JASO MA
Brake Fluid:
DOT 4
Coolant:
50/50 mix of ethylene glycol antifreeze and distilled water
Known Issues
Common Wear Items:
Drive belt, voltage regulator, fuel pump, brake pads
Electrical Quirks:
Some models experienced issues with wiring harness fatigue or regulator failure. Manual will detail testing procedures.
Cvt Maintenance:
Proper CVT fluid level and condition are critical; belt wear can affect performance. Manual provides inspection and replacement guidance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sport motorcycles and scooters.
Model Evolution
Lineage:
The Atlantic 500 was Aprilia's flagship maxi-scooter, introduced to compete in the growing European maxi-scooter market.
Production
Production Period:
Launched around 2000, production continued through 2007 with minor updates.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Market Reception:
Praised for its comfortable ride, powerful engine, and large-capacity storage, making it a strong contender in the maxi-scooter segment.
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