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Aprilia Atlantic 500 2000-2007 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Model Designation: Atlantic 500 Market Segment: Maxi-scooter Codes Product Code: APR-ATL500-2000-2007-SRM 👋 Introduction Market Position Target Audience: Owners, independent repair shops, and mechanics specializing in Aprilia motorcycles and scooters. Value Proposition: Provides in-depth technical data and step-by-step procedures, enabling cost-effective maintenance and repair, and ensuring optimal performance and longevity of the vehicle. Competitive Analysis Differentiation: This manual is a comprehensive factory-level resource, offering a depth of detail often missing in generic online guides or owner's manuals. It bridges the gap between basic maintenance and full workshop manuals. Key Features Completeness: Covers the entire lifecycle of the vehicle, from routine maintenance to major component overhauls and troubleshooting. Accuracy: Based on official Aprilia technical documentation, ensuring accuracy and reliability of all specifications and procedures. 📋 Manual Details Coverage Areas Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Regions Covered: Global (specifications may vary by market) Page Count Estimated Page Count: Approximately 500+ Manual Type Type: Full Service & Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, timing, valve adjustments, fuel system, ignition system, cooling system, lubrication system, emissions control. Transmission: Automatic Continuously Variable Transmission (CVT) maintenance, fluid changes, clutch operation, belt inspection and replacement, roller weights. Brakes: Hydraulic system, brake fluid specifications, caliper service, disc replacement, ABS system (if equipped), parking brake. Electrical: Wiring diagrams, battery system, starter motor, alternator/generator, lighting system, fuses, relays, ignition switch, instrument cluster, sensors, ECU diagnostics, starter system. Chassis: Frame, suspension (front fork, rear shock absorber), steering system, wheel bearings, swingarm. Bodywork: Fairings, body panels, seat, storage compartment, mirrors, lighting covers, disassembly and reassembly procedures. Fuel System: Fuel tank, fuel pump, fuel filter replacement, fuel injection system (throttle body, injectors), fuel pressure testing. Cooling System: Radiator, coolant type and capacity, thermostat, water pump, fan operation, bleeding procedures. Procedures Included Maintenance: Scheduled maintenance intervals, oil and filter changes, air filter cleaning/replacement, spark plug replacement, brake pad inspection and replacement, drive belt inspection. Troubleshooting: Diagnostic flowcharts, common problems and solutions, fault code interpretation, electrical system diagnostics, engine performance issues. Repair: Component removal and installation, engine rebuild procedures, transmission servicing, suspension overhaul, brake system repairs, electrical component replacement. Adjustment: Carburetor (if applicable, though likely FI), throttle cable, brake levers, clutch lever, suspension settings, chain tension (if applicable). Specifications: Torque specifications for all fasteners, fluid capacities, electrical system voltages, diagnostic parameters. Technical Depth Level Of Detail: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic checks to complete engine rebuilds. Diagnostic Capabilities: Includes information for diagnosing electronic control unit (ECU) faults, sensor readings, and electrical circuit integrity. 📊 Manual Specifications File Format Compatibility: Compatible with all PDF readers on Windows, macOS, Linux, iOS, and Android devices. Print Quality Resolution: High resolution, ensuring clear text and legible diagrams/illustrations. Binding Type Digital Format: Not applicable (digital file). Paper Type Digital Format: Not applicable (digital file). Features Searchability: Searchable text allows for quick access to specific information, part numbers, and procedures. Interactivity: Hyperlinked table of contents and index for easy navigation. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, DOHC Displacement: 460 cc (28.07 cu in) Bore X Stroke: 92 mm x 69 mm (3.62 in x 2.72 in) Compression Ratio: 10.0:1 Performance Horsepower Est: ~32 hp @ 6,750 rpm Torque Est: ~37 Nm (27.3 lb-ft) @ 5,500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 36mm throttle body (specific supplier like Keihin or Mikuni may be detailed in manual) Fuel Type: Unleaded gasoline, minimum 95 RON (87 AKI) Lubrication Oil Type: SAE 15W-50 or 10W-40 API SG/SH/SJ or higher (specific Aprilia recommendation to be verified in manual) Oil Capacity: Approximately 1.6 liters (1.7 US qt) with filter change (verify exact capacity in manual) Ignition Ignition System: Electronic ignition, digital advance control Spark Plug Type: NGK CR9EB or equivalent (verify exact part number in manual) Cooling System Type: Liquid-cooled Coolant Capacity: Approximately 1.1 liters (1.16 US qt) (verify exact capacity in manual) Coolant Type: Ethylene glycol based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water. 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Drive Type: Belt drive to rear wheel Features Transmission Fluid: Specific CVT fluid or API GL-4 gear oil (verify exact specification and capacity in manual) 📐 Dimensions Exterior Length: Approx. 2,180 mm (85.8 in) Width: Approx. 780 mm (30.7 in) Height: Approx. 1,450 mm (57.1 in) Wheelbase: Approx. 1,550 mm (61.0 in) Weights Dry Weight: Approx. 190 kg (419 lbs) Wet Weight Est: Approx. 205 kg (452 lbs) Max Load Capacity: Refer to owner's manual/manual for specific rider and cargo weight limits. Cargo Storage: Under-seat storage compartment, typically capable of holding one full-face helmet. Glove compartment on the front panel. 🛡️ Safety Features Ratings Crash Safety: Motorcycles/scooters are not...
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Aprilia Atlantic 500 2000-2007 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Model Designation:
Atlantic 500
Market Segment:
Maxi-scooter
Codes
Product Code:
APR-ATL500-2000-2007-SRM
👋 Introduction
Market Position
Target Audience:
Owners, independent repair shops, and mechanics specializing in Aprilia motorcycles and scooters.
Value Proposition:
Provides in-depth technical data and step-by-step procedures, enabling cost-effective maintenance and repair, and ensuring optimal performance and longevity of the vehicle.
Competitive Analysis
Differentiation:
This manual is a comprehensive factory-level resource, offering a depth of detail often missing in generic online guides or owner's manuals. It bridges the gap between basic maintenance and full workshop manuals.
Key Features
Completeness:
Covers the entire lifecycle of the vehicle, from routine maintenance to major component overhauls and troubleshooting.
Accuracy:
Based on official Aprilia technical documentation, ensuring accuracy and reliability of all specifications and procedures.
📋 Manual Details
Coverage Areas
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Regions Covered:
Global (specifications may vary by market)
Page Count
Estimated Page Count:
Approximately 500+
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, timing, valve adjustments, fuel system, ignition system, cooling system, lubrication system, emissions control.
Transmission:
Automatic Continuously Variable Transmission (CVT) maintenance, fluid changes, clutch operation, belt inspection and replacement, roller weights.
Brakes:
Hydraulic system, brake fluid specifications, caliper service, disc replacement, ABS system (if equipped), parking brake.
Electrical:
Wiring diagrams, battery system, starter motor, alternator/generator, lighting system, fuses, relays, ignition switch, instrument cluster, sensors, ECU diagnostics, starter system.
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system, wheel bearings, swingarm.
Bodywork:
Fairings, body panels, seat, storage compartment, mirrors, lighting covers, disassembly and reassembly procedures.
Fuel System:
Fuel tank, fuel pump, fuel filter replacement, fuel injection system (throttle body, injectors), fuel pressure testing.
Cooling System:
Radiator, coolant type and capacity, thermostat, water pump, fan operation, bleeding procedures.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil and filter changes, air filter cleaning/replacement, spark plug replacement, brake pad inspection and replacement, drive belt inspection.
Troubleshooting:
Diagnostic flowcharts, common problems and solutions, fault code interpretation, electrical system diagnostics, engine performance issues.
Repair:
Component removal and installation, engine rebuild procedures, transmission servicing, suspension overhaul, brake system repairs, electrical component replacement.
Adjustment:
Carburetor (if applicable, though likely FI), throttle cable, brake levers, clutch lever, suspension settings, chain tension (if applicable).
Specifications:
Torque specifications for all fasteners, fluid capacities, electrical system voltages, diagnostic parameters.
Technical Depth
Level Of Detail:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic checks to complete engine rebuilds.
Diagnostic Capabilities:
Includes information for diagnosing electronic control unit (ECU) faults, sensor readings, and electrical circuit integrity.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PDF readers on Windows, macOS, Linux, iOS, and Android devices.
Print Quality
Resolution:
High resolution, ensuring clear text and legible diagrams/illustrations.
Binding Type
Digital Format:
Not applicable (digital file).
Paper Type
Digital Format:
Not applicable (digital file).
Features
Searchability:
Searchable text allows for quick access to specific information, part numbers, and procedures.
Interactivity:
Hyperlinked table of contents and index for easy navigation.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, DOHC
Displacement:
460 cc (28.07 cu in)
Bore X Stroke:
92 mm x 69 mm (3.62 in x 2.72 in)
Compression Ratio:
10.0:1
Performance
Horsepower Est:
~32 hp @ 6,750 rpm
Torque Est:
~37 Nm (27.3 lb-ft) @ 5,500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with 36mm throttle body (specific supplier like Keihin or Mikuni may be detailed in manual)
Fuel Type:
Unleaded gasoline, minimum 95 RON (87 AKI)
Lubrication
Oil Type:
SAE 15W-50 or 10W-40 API SG/SH/SJ or higher (specific Aprilia recommendation to be verified in manual)
Oil Capacity:
Approximately 1.6 liters (1.7 US qt) with filter change (verify exact capacity in manual)
Ignition
Ignition System:
Electronic ignition, digital advance control
Spark Plug Type:
NGK CR9EB or equivalent (verify exact part number in manual)
Cooling System
Type:
Liquid-cooled
Coolant Capacity:
Approximately 1.1 liters (1.16 US qt) (verify exact capacity in manual)
Coolant Type:
Ethylene glycol based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water.
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Drive Type:
Belt drive to rear wheel
Features
Transmission Fluid:
Specific CVT fluid or API GL-4 gear oil (verify exact specification and capacity in manual)
📐 Dimensions
Exterior
Length:
Approx. 2,180 mm (85.8 in)
Width:
Approx. 780 mm (30.7 in)
Height:
Approx. 1,450 mm (57.1 in)
Wheelbase:
Approx. 1,550 mm (61.0 in)
Weights
Dry Weight:
Approx. 190 kg (419 lbs)
Wet Weight Est:
Approx. 205 kg (452 lbs)
Max Load Capacity:
Refer to owner's manual/manual for specific rider and cargo weight limits.
Cargo
Storage:
Under-seat storage compartment, typically capable of holding one full-face helmet. Glove compartment on the front panel.
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycles/scooters are not subjected to traditional automotive crash safety ratings. Focus is on active safety features and rider protection.
Active Features
Braking System:
Disc brakes front and rear. Optional ABS (Anti-lock Braking System) available on certain models/trims.
Lighting:
Halogen headlight, taillight, brake lights, turn signals.
Passive Features
Frame Construction:
Steel frame for structural integrity.
Rider Protection Design:
Full body fairing offers aerodynamic protection and shields the rider from elements. Handguards (optional/standard depending on market/trim).
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, fuel gauge, coolant temperature gauge, and warning lights.
Driver Assistance
ABS:
Optional ABS system for enhanced braking control, with diagnostic procedures for sensors and control unit detailed in the manual.
Connectivity
ECU:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. Manual provides diagnostic access points and parameter interpretation.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km (3,100 miles) or annually, whichever comes first.
Air Filter:
Inspect every 5,000 km (3,100 miles), clean/replace as needed. Replace approximately every 10,000-15,000 km (6,200-9,300 miles) or per manual recommendations.
Spark Plug:
Replace every 10,000 km (6,200 miles) or as specified for optimal performance.
Valve Clearance:
Inspect and adjust every 10,000 km (6,200 miles) or as per manual's detailed schedule.
Brake Fluid:
Replace every 2 years or as recommended, typically DOT 4.
Drive Belt:
Inspect for wear and tension every 5,000 km (3,100 miles), replace as per manual's life expectancy, typically around 20,000 km (12,400 miles).
Fluid Specifications
Engine Oil Viscosity:
SAE 15W-50 or 10W-40 (refer to manual for specific operating temperature ranges).
Brake Fluid Type:
DOT 4
Coolant Type:
50/50 mix of ethylene glycol antifreeze and distilled water.
Known Issues
Common Wear Items:
Drive belt, rollers in CVT, brake pads, suspension bushings, and fork seals are common wear items requiring periodic inspection and replacement.
Potential Failures:
While generally reliable, some units may experience issues with the fuel pump, voltage regulator, or water pump seals if not properly maintained. The manual provides diagnostic steps for these.
Torque Specifications
Example Engine Bolt:
Engine mounting bolts will have specific torque values (e.g., 40-50 Nm for main engine mounts, detailed in manual).
Example Wheel Bolt:
Rear axle nut torque specification (e.g., 80-100 Nm, detailed in manual).
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance vehicles.
Model Evolution
Predecessors Successors:
The Atlantic 500 was Aprilia's flagship maxi-scooter during its production run, succeeding smaller capacity scooters and later being part of Aprilia's integration into Piaggio Group's product lines.
Production
Manufacturing Location:
Typically manufactured in Italy.
Production Period:
Launched around 2000, production continued through 2007 for this specific manual's coverage.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the Atlantic 500 model itself are not widely publicized, Aprilia as a brand has a history of success in racing and has received recognition for its innovative designs and performance.
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