Aprilia Atlantic 500 2000-2007 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Model Variant: Sprint Covered Years: 1997-2007 Codes Chassis Codes: No specific chassis codes provided in product data; typical for Aprilia models of this era would refer to internal project codes or designations. 👋 Introduction Market Position Market Segment: Premium maxi-scooter segment, aimed at urban commuting and touring. Competitive Analysis Key Competitors: Suzuki Burgman, Yamaha TMAX, Kymco Xciting, Honda Silver Wing (of the respective eras). Key Features Aprilia Atlantic Strengths: Sporty handling for a maxi-scooter, powerful engine options (especially the 500cc), comfortable ride, Italian styling. 📋 Manual Details Coverage Areas Engine Coverage: 125cc, 200cc, 250cc, 500cc engine variants Chassis Coverage: Frame, suspension, brakes, wheels, bodywork, electrical system Page Count Estimated Page Count: Extensive; a comprehensive factory service manual for multiple engine variants and years typically exceeds 500 pages. Manual Type Manual Type: Factory Service Repair Manual Language Language: English (presumed, standard for this type of documentation) Format Format: Download PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly/assembly, cylinder head, pistons, crankshaft, valve train, lubrication system, cooling system Engine Fuel System: Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel filter, emissions control Transmission Drivetrain: Automatic transmission (CVT), clutch, final drive, variator, torque converter Electrical System: Wiring diagrams, battery, starter, alternator, ignition system, lighting, instrumentation, fuses, relays Braking System: Hydraulic brake system, calipers, master cylinders, brake lines, brake pads, rotors, ABS (if applicable) Suspension Steering: Front forks, rear shock absorber, steering head bearings, linkage components, wheel alignment Bodywork Chassis: Frame inspection, fairings, seats, storage compartments, body panel removal/installation Procedures Included Maintenance Tasks: Oil changes, filter replacements, spark plug service, chain/belt adjustments, brake fluid flush, coolant replacement, valve clearance checks Troubleshooting Diagnostics: Fault finding, diagnostic procedures for engine, electrical, and mechanical issues, error code interpretation Repair Procedures: Complete engine rebuilds, transmission overhaul, suspension fork service, brake system repairs, electrical component replacement Special Tools: Identification and usage of Aprilia specific tools and equipment required for various repair and maintenance tasks. Technical Depth Depth Of Information: Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Covers basic maintenance to full engine and transmission overhauls. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for clear viewing and printing of diagrams and text. Binding Type Binding Type: N/A (Download PDF) Paper Type Paper Type: N/A (Download PDF) ⚙️ Engine Specifications Primary Engine Engine Type 125: Liquid-cooled, 4-stroke, 4-valve single cylinder (Piaggio LEADER engine family) Engine Type 200: Liquid-cooled, 4-stroke, 4-valve single cylinder (Piaggio LEADER engine family) Engine Type 250: Liquid-cooled, 4-stroke, 4-valve single cylinder (Piaggio QUASAR engine family) Engine Type 500: Liquid-cooled, 4-stroke, 4-valve single cylinder (Piaggio Master engine family) Performance Displacement 125: 124 cc Displacement 200: 199.5 cc Displacement 250: 244 cc Displacement 500: 460 cc Horsepower 500: Approximately 34-39 HP (varies by market and specific tune) Torque 500: Approximately 40-44 Nm (varies by market and specific tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (RON 95 recommended) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Transmissions: N/A (CVT is standard for all variants) Features Clutch Type: Automatic centrifugal clutch Transmission Fluid Spec: Specific CVT oil (refer to manual for exact specification and capacity, typically a proprietary blend or SAE 80W-90 gear oil for final drive). 📐 Dimensions Exterior Length: Approx. 2250 mm (varies slightly by engine/year) Width: Approx. 800 mm (varies slightly by fairing design) Height: Approx. 1450 mm (including windscreen) Weights Dry Weight 500: Approx. 190-200 kg (varies by year/trim) Fuel Tank Capacity: Approx. 13-15 Liters 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety testing protocols differ from cars; focus is on component design and handling characteristics) Active Features Braking System Features: Front and rear disc brakes, potentially ABS on higher-spec models or later years. Linked braking systems may be present. Passive Features Lighting System: Halogen headlights, LED taillight and turn signals (depending on year/variant). 💡 Technology Features Infotainment Instrumentation: Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, clock, and indicator lights. Higher-spec models might have more advanced displays. Driver Assistance ABS Availability: Available as an option on some models/years, significantly enhancing braking safety. Connectivity Connectivity Features: No modern connectivity features like Bluetooth or smartphone integration. Primarily mechanical and basic electrical systems. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 5,000-7,500 km or annually, whichever comes first (refer to manual for exact interval based on model variant and usage). Air Filter Replacement: Check every 5,000 km, replace as needed or at scheduled intervals (e.g., 10,000-15,000 km). Spark Plug Replacement: Typically around 10,000-15,000 km, depending on the spark plug type installed. Coolant Replacement: Every 2 years or as specified in the manual, often around 10,000-20,000 km. Fluid Specifications Engine Oil Type: Synthetic or semi-synthetic motorcycle oil meeting API SL/SM or...
Identification and usage of Aprilia specific tools and equipment required for various repair and maintenance tasks.
Technical Depth
Depth Of Information:
Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Covers basic maintenance to full engine and transmission overhauls.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, suitable for clear viewing and printing of diagrams and text.
Binding Type
Binding Type:
N/A (Download PDF)
Paper Type
Paper Type:
N/A (Download PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type 125:
Liquid-cooled, 4-stroke, 4-valve single cylinder (Piaggio LEADER engine family)
Engine Type 200:
Liquid-cooled, 4-stroke, 4-valve single cylinder (Piaggio LEADER engine family)
Engine Type 250:
Liquid-cooled, 4-stroke, 4-valve single cylinder (Piaggio QUASAR engine family)
Engine Type 500:
Liquid-cooled, 4-stroke, 4-valve single cylinder (Piaggio Master engine family)
Performance
Displacement 125:
124 cc
Displacement 200:
199.5 cc
Displacement 250:
244 cc
Displacement 500:
460 cc
Horsepower 500:
Approximately 34-39 HP (varies by market and specific tune)
Torque 500:
Approximately 40-44 Nm (varies by market and specific tune)
Specific CVT oil (refer to manual for exact specification and capacity, typically a proprietary blend or SAE 80W-90 gear oil for final drive).
📐 Dimensions
Exterior
Length:
Approx. 2250 mm (varies slightly by engine/year)
Width:
Approx. 800 mm (varies slightly by fairing design)
Height:
Approx. 1450 mm (including windscreen)
Weights
Dry Weight 500:
Approx. 190-200 kg (varies by year/trim)
Fuel Tank Capacity:
Approx. 13-15 Liters
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety testing protocols differ from cars; focus is on component design and handling characteristics)
Active Features
Braking System Features:
Front and rear disc brakes, potentially ABS on higher-spec models or later years. Linked braking systems may be present.
Passive Features
Lighting System:
Halogen headlights, LED taillight and turn signals (depending on year/variant).
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, clock, and indicator lights. Higher-spec models might have more advanced displays.
Driver Assistance
ABS Availability:
Available as an option on some models/years, significantly enhancing braking safety.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or smartphone integration. Primarily mechanical and basic electrical systems.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 5,000-7,500 km or annually, whichever comes first (refer to manual for exact interval based on model variant and usage).
Air Filter Replacement:
Check every 5,000 km, replace as needed or at scheduled intervals (e.g., 10,000-15,000 km).
Spark Plug Replacement:
Typically around 10,000-15,000 km, depending on the spark plug type installed.
Coolant Replacement:
Every 2 years or as specified in the manual, often around 10,000-20,000 km.
Fluid Specifications
Engine Oil Type:
Synthetic or semi-synthetic motorcycle oil meeting API SL/SM or JASO MA/MA2 standards, viscosity typically 5W-40 or 10W-40 (refer to manual for exact specs).
Coolant Type:
Ethylene glycol-based antifreeze mixture, typically 50/50 with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for specific requirement, DOT 4 is common).
Known Issues
Common Problems 500:
Potential for stator failure (common on many Piaggio/Aprilia models of this era), water pump seal leaks, regulator/rectifier issues, and wear on CVT components (variator rollers, belt) with high mileage.
Common Problems Electrical:
Corrosion on connectors, failing headlight bulbs, and intermittent electrical faults can occur due to age and exposure.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia, an Italian manufacturer with a strong racing pedigree, particularly in off-road and sportbike segments. Known for performance-oriented and stylish designs.
Model Evolution
Atlantic Development:
The Atlantic was Aprilia's foray into the maxi-scooter market, aiming to combine the practicality of a scooter with the performance and comfort of a motorcycle. It evolved through different engine sizes and minor styling updates during its production run.
Production
Production Period:
1997-2007
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Press Reviews:
Generally well-received by motorcycle press for its performance, handling, and comfortable ride, positioning it as a strong contender in the maxi-scooter market.
Ratings
Reliability Perception:
Reliability can be mixed. While the engines are generally robust (especially the Piaggio Master 500cc), electrical components and certain ancillaries can be points of failure, common in European brands of this era. Diligent maintenance is key.
Certifications
Emission Standards:
Compliant with Euro 2 or Euro 3 emission standards depending on the specific model year and market.