🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Generation Name: CS/CT Codes Chassis Codes: CS2A, CS5A, CS6A, CS7A, CT9A (Evolution models) 👋 Introduction Market Position Target Audience: Professional technicians and experienced DIY mechanics. Competitive Analysis Comparison To Physical Manuals: Offers the same comprehensive technical information as a physical factory service manual, with the added convenience of instant access and digital features like searching and zooming. Key Features Advantage Of Digital: Instant availability, searchable content, zoomable diagrams, and portability on digital devices. Manual Purpose Primary Function: To provide detailed guidance for maintaining, diagnosing, and repairing the Mitsubishi Lancer 2000-2007. 📋 Manual Details Coverage Areas Covered Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Page Count Estimated Page Count: Extensive (typical factory service manuals for this era range from 1500-3000+ pages) Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: All major engine variants, including 4G63, 4G94, and potentially others depending on market. Includes engine mechanical, lubrication, cooling, fuel, ignition, emissions, and starting/charging systems. Transmission: Manual and Automatic transmissions. Coverage includes general operation, overhaul, troubleshooting, and fluid specifications. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems (if applicable to specific trims). Includes driveshafts, differentials, and CV joints. Suspension And Steering: Front and rear suspension (MacPherson strut front, multi-link rear for some models). Steering system, power steering operation, and alignment specifications. Brakes: Front and rear braking systems, including disc and drum (depending on trim). ABS, EBD, and brake system diagnostics and repair. Electrical System: Comprehensive coverage of the electrical system, including battery, charging system, starting system, lighting, instruments, and accessories. Includes detailed wiring diagrams. Body And Chassis: Body construction, interior trim, exterior body panels, doors, windows, locks, and chassis components. Climate Control: HVAC system operation, components, diagnosis, and repair. Safety Systems: Airbag systems, seatbelt pre-tensioners, and related SRS components. Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes, filter replacements, spark plug replacement, and general upkeep. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, and fault code interpretation. Repair: Step-by-step repair instructions for all major components and systems, including engine, transmission, brakes, suspension, and electrical. Disassembly And Assembly: Detailed instructions for removing and reinstalling components, including torque specifications and special tool requirements. Diagnostics: Diagnostic flowcharts, wiring diagrams for electrical systems, and component testing procedures. Technical Depth Depth: Comprehensive. Designed for professional technicians but accessible to knowledgeable DIYers. Covers detailed repair procedures, specifications, and troubleshooting. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability Zoom: YES Binding Type Binding: Digital Download (no physical binding) Paper Type Paper: Not Applicable (digital format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Common Engines: 4G63 (2.0L SOHC/DOHC), 4G94 (2.4L SOHC) Performance Horsepower Torque Ranges: Varies by engine and trim. For example, the 4G63 in non-Evolution models typically produced around 120-140 hp, while the 4G63T in the Evolution models produced significantly more (270-300+ hp depending on generation/tune). Fuel System Type: Multi-point Fuel Injection (MPI) Engine Management ECU Type: ECU controlled electronic fuel injection and ignition. Timing Belt Chain: Timing belt (typically for 4G6x and 4G9x engines in this era). 🔧 Transmission Standard Manual Transmission: Available (e.g., 5-speed manual) Optional Automatic Transmission: Available (e.g., 4-speed automatic) Features AWD System: Available on certain trims, particularly Evolution models (Advanced All-Wheel Control - AWC). 📐 Dimensions Exterior Wheelbase: Approximately 101.4 inches (2575 mm) Length: Approximately 173.0 - 177.0 inches (4395 - 4495 mm), varies by model and trim Weights Curb Weight: Approximately 2700 - 3200 lbs (1225 - 1450 kg), varies by engine and drivetrain Gross Vehicle Weight Rating: Typically around 3800 - 4200 lbs (1725 - 1900 kg), varies by model 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Generally rated 'Good' in frontal offset crash tests by IIHS for comparable model years, though specific year ratings may vary. IIHS Side Impact Rating: Varies by year and specific vehicle configuration. Generally fair to good for the period. Active Features ABS: Available on most trims Electronic Brakeforce Distribution: EBD, often coupled with ABS. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags and curtain airbags available on higher trims or later model years. Seatbelts: Three-point front and rear seatbelts with pre-tensioners and load limiters on front seats. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD stereo systems, with optional premium audio packages on higher trims. Some models may have aftermarket head units. Driver Assistance Cruise Control: Available on most models. Connectivity Power Accessories: Power windows, power locks, power mirrors were common features, especially on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (refer...
Professional technicians and experienced DIY mechanics.
Competitive Analysis
Comparison To Physical Manuals:
Offers the same comprehensive technical information as a physical factory service manual, with the added convenience of instant access and digital features like searching and zooming.
Key Features
Advantage Of Digital:
Instant availability, searchable content, zoomable diagrams, and portability on digital devices.
Manual Purpose
Primary Function:
To provide detailed guidance for maintaining, diagnosing, and repairing the Mitsubishi Lancer 2000-2007.
📋 Manual Details
Coverage Areas
Covered Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Page Count
Estimated Page Count:
Extensive (typical factory service manuals for this era range from 1500-3000+ pages)
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
All major engine variants, including 4G63, 4G94, and potentially others depending on market. Includes engine mechanical, lubrication, cooling, fuel, ignition, emissions, and starting/charging systems.
Transmission:
Manual and Automatic transmissions. Coverage includes general operation, overhaul, troubleshooting, and fluid specifications.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems (if applicable to specific trims). Includes driveshafts, differentials, and CV joints.
Suspension And Steering:
Front and rear suspension (MacPherson strut front, multi-link rear for some models). Steering system, power steering operation, and alignment specifications.
Brakes:
Front and rear braking systems, including disc and drum (depending on trim). ABS, EBD, and brake system diagnostics and repair.
Electrical System:
Comprehensive coverage of the electrical system, including battery, charging system, starting system, lighting, instruments, and accessories. Includes detailed wiring diagrams.
Body And Chassis:
Body construction, interior trim, exterior body panels, doors, windows, locks, and chassis components.
Climate Control:
HVAC system operation, components, diagnosis, and repair.
Safety Systems:
Airbag systems, seatbelt pre-tensioners, and related SRS components.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid checks and changes, filter replacements, spark plug replacement, and general upkeep.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, and fault code interpretation.
Repair:
Step-by-step repair instructions for all major components and systems, including engine, transmission, brakes, suspension, and electrical.
Disassembly And Assembly:
Detailed instructions for removing and reinstalling components, including torque specifications and special tool requirements.
Diagnostics:
Diagnostic flowcharts, wiring diagrams for electrical systems, and component testing procedures.
Technical Depth
Depth:
Comprehensive. Designed for professional technicians but accessible to knowledgeable DIYers. Covers detailed repair procedures, specifications, and troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability
Zoom:
YES
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper:
Not Applicable (digital format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Common Engines:
4G63 (2.0L SOHC/DOHC), 4G94 (2.4L SOHC)
Performance
Horsepower Torque Ranges:
Varies by engine and trim. For example, the 4G63 in non-Evolution models typically produced around 120-140 hp, while the 4G63T in the Evolution models produced significantly more (270-300+ hp depending on generation/tune).
Fuel System
Type:
Multi-point Fuel Injection (MPI)
Engine Management
ECU Type:
ECU controlled electronic fuel injection and ignition.
Timing
Belt Chain:
Timing belt (typically for 4G6x and 4G9x engines in this era).
🔧 Transmission
Standard
Manual Transmission:
Available (e.g., 5-speed manual)
Optional
Automatic Transmission:
Available (e.g., 4-speed automatic)
Features
AWD System:
Available on certain trims, particularly Evolution models (Advanced All-Wheel Control - AWC).
📐 Dimensions
Exterior
Wheelbase:
Approximately 101.4 inches (2575 mm)
Length:
Approximately 173.0 - 177.0 inches (4395 - 4495 mm), varies by model and trim
Weights
Curb Weight:
Approximately 2700 - 3200 lbs (1225 - 1450 kg), varies by engine and drivetrain
Gross Vehicle Weight Rating:
Typically around 3800 - 4200 lbs (1725 - 1900 kg), varies by model
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
Generally rated 'Good' in frontal offset crash tests by IIHS for comparable model years, though specific year ratings may vary.
IIHS Side Impact Rating:
Varies by year and specific vehicle configuration. Generally fair to good for the period.
Active Features
ABS:
Available on most trims
Electronic Brakeforce Distribution:
EBD, often coupled with ABS.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags and curtain airbags available on higher trims or later model years.
Seatbelts:
Three-point front and rear seatbelts with pre-tensioners and load limiters on front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo systems, with optional premium audio packages on higher trims. Some models may have aftermarket head units.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Power Accessories:
Power windows, power locks, power mirrors were common features, especially on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for exact specifications).
Engine Coolant Flush:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years.
Timing Belt Replacement:
Crucial for 4G6x/4G9x engines. Typically recommended at 60,000-100,000 miles (96,000-160,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, or SL rated. Viscosity grades typically 5W-30 or 10W-30, depending on climate. Refer to manual for precise specifications.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil (specific viscosity grade will be in manual).
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF-SPII or equivalent Dexron III/Mercon compatible fluid (verify specific type in manual).
Coolant Type:
Ethylene glycol based antifreeze. Mitsubishi Super Long Life Coolant (MS-9765) or equivalent silicate-free, OAT (Organic Acid Technology) type coolant.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Mounts:
Wear and tear on engine mounts can lead to increased vibration.
Ignition Coils:
Premature failure of ignition coils can cause misfires.
Radiator Leaks:
Plastic end tanks on radiators can develop cracks and leaks.
Wheel Bearings:
Front wheel bearings can wear out, leading to humming or grinding noises.
Cv Axle Boots:
Torn CV axle boots can lead to grease loss and eventual CV joint failure.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation (Japan)
Model Evolution
Generation Description:
The CS/CT generation Lancer (known as the Cedia in some markets) was a significant redesign, offering more refinement and modern styling. It was also the generation that continued the iconic Lancer Evolution performance variants.
Production
Production Period:
2000-2007 (for this specific generation/manual coverage)
Manufacturing Locations:
Primarily Japan, with production also occurring in other global facilities.
🏆 Awards & Recognition
Recognitions
Model Legacy:
While the standard Lancer was a solid compact sedan, the 'Evolution' variants were performance icons, frequently praised for their handling, rally-bred engineering, and turbocharged power. This manual would cover both aspects.