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Daewoo Rezzo 2000-2008 Workshop Service Repair Manual

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The Rezzo is a compact MPV, or minivan, produced from 2000 to 2008, designed as a practical and spacious vehicle for families. Built on a platform shared with the Nubira, and also known as the Rezzo in some regions, it offered flexible seating configurations for five to seven passengers and a highly configurable cargo area. Available with 2.0L or 2.2L inline 4-cylinder engines, it featured multi-point fuel injection and was offered with either a 5-speed manual or a 4-speed automatic transmission. The Rezzo was positioned in a competitive market alongside vehicles like the Trajet and Carnival, aiming to provide value and utility. This comprehensive workshop service repair manual, written in English, covers the Rezzo models from 2000 through 2008. It provides in-depth information across all major vehicle systems, including powertrain components such as the engine, fuel, ignition, and transmission, as well as chassis systems like suspension, steering, and brakes. The manual also details the body and electrical systems, offering extensive coverage of maintenance procedures, repair instructions, and troubleshooting guides. With over 1000 pages of high-resolution, searchable content, this manual is an essential resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair the Rezzo, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Daewoo Model: Rezzo Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Competitors: Hyundai Trajet, Kia Carnival (Sedona), Mitsubishi Space Wagon, Renault Scenic, Nissan Almera Tino Key Features Appeal: Spacious interior, flexible seating configurations, practical for families, affordable price point. 📋 Manual Details Coverage Areas Market Focus: Global (specifically Europe and Asia where Rezzo was sold) Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine management (ECU), automatic and manual transmissions, driveline components (axles, driveshafts) Chassis: Suspension (front and rear), steering system, braking system (hydraulic, ABS), wheels and tires Body And Electrical: Body repair, interior components, HVAC (heating, ventilation, air conditioning), electrical system (wiring diagrams, lighting, power accessories, charging system, starter system), airbags, body control module (BCM) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug service, belt replacement Repair: Engine overhaul, transmission repair, brake caliper replacement, suspension component renewal, electrical component diagnosis and repair, body panel repair Troubleshooting: Diagnostic procedures for common faults, fault code interpretation (OBD-II related where applicable), symptom-based troubleshooting guides Technical Depth Depth: Comprehensive: Includes detailed diagnostic procedures, repair instructions with torque specifications, component removal and installation, and wiring schematics. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with selectable text for easy navigation and printing. Print Quality Suitability: Printable on demand, optimized for clarity of diagrams and text. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Options: T20SED, T22SED (commonly found) Displacement 2.0L: 1998 cc Displacement 2.2L: 2171 cc Performance 2.0L Horsepower: Approximately 115-125 PS (85-92 kW) Torque: Approximately 170-185 Nm Performance 2.2L Horsepower: Approximately 125-135 PS (93-100 kW) Torque: Approximately 190-205 Nm Fuel System Injection Type: Multi-point Fuel Injection (MPI) Engine Type Configuration: Inline 4-cylinder, DOHC (Double Overhead Camshaft) Cooling System Type: Water-cooled, pressurized system Lubrication System Oil Capacity: Approx. 4.0 - 4.5 Liters (check manual for exact specification) Timing Drive Mechanism: Timing belt (requires regular replacement as per schedule) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Automatic Modes: Likely includes Park, Reverse, Neutral, Drive, and possibly overdrive or sport modes. Fluid Type Automatic Dexron Iii: Requires Dexron III (or equivalent) ATF. Check manual for exact specification. Fluid Type Manual Gear Oil: API GL-4 or GL-5, SAE 75W-90 or 80W-90 manual transmission fluid. Check manual for exact specification. 📐 Dimensions Exterior Length Approximate: 4200-4300 mm Exterior Width Approximate: 1750-1800 mm Exterior Height Approximate: 1650-1700 mm Wheelbase Approximate: 2600-2700 mm Interior Seating Capacity: 5-7 passengers (depending on configuration) Cargo Volume Configurable: Highly configurable with fold-flat rear seats, offering substantial cargo space. Weights Curb Approximate: 1400-1550 kg Tire Size Common Example: 205/65 R15, 215/55 R16 (verify with vehicle VIN) Wheel Bolt Pattern Common: 5x114.3 (5 lug, 114.3mm bolt circle diameter) - verify with vehicle VIN 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available official crash test data from major agencies like NHTSA/Euro NCAP for this specific model. Manufacturer specifications and internal testing data would be detailed in the manual. Active Features ABS: Anti-lock Braking System (ABS) typically standard on higher trims or optional. Ebd: Electronic Brakeforce Distribution (EBD) often integrated with ABS. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags may be optional on certain trims. Seatbelts: Three-point seatbelts with pretensioners for front occupants, three-point seatbelts for rear...
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Daewoo Rezzo 2000-2008 Workshop Service Repair ManualDaewoo Rezzo 2000-2008 Workshop Service Repair ManualDaewoo Rezzo 2000-2008 Workshop Service Repair ManualDaewoo Rezzo 2000-2008 Workshop Service Repair Manual
The Rezzo is a compact MPV, or minivan, produced from 2000 to 2008, designed as a practical and spacious vehicle for families. Built on a platform shared with the Nubira, and also known as the Rezzo in some regions, it offered flexible seating configurations for five to seven passengers and a highly configurable cargo area. Available with 2.0L or 2.2L inline 4-cylinder engines, it featured multi-point fuel injection and was offered with either a 5-speed manual or a 4-speed automatic transmission. The Rezzo was positioned in a competitive market alongside vehicles like the Trajet and Carnival, aiming to provide value and utility. This comprehensive workshop service repair manual, written in English, covers the Rezzo models from 2000 through 2008. It provides in-depth information across all major vehicle systems, including powertrain components such as the engine, fuel, ignition, and transmission, as well as chassis systems like suspension, steering, and brakes. The manual also details the body and electrical systems, offering extensive coverage of maintenance procedures, repair instructions, and troubleshooting guides. With over 1000 pages of high-resolution, searchable content, this manual is an essential resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair the Rezzo, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Rezzo
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle) / Minivan
Competitive Analysis
Competitors:
Hyundai Trajet, Kia Carnival (Sedona), Mitsubishi Space Wagon, Renault Scenic, Nissan Almera Tino
Key Features
Appeal:
Spacious interior, flexible seating configurations, practical for families, affordable price point.
📋 Manual Details
Coverage Areas
Market Focus:
Global (specifically Europe and Asia where Rezzo was sold)
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine management (ECU), automatic and manual transmissions, driveline components (axles, driveshafts)
Chassis:
Suspension (front and rear), steering system, braking system (hydraulic, ABS), wheels and tires
Body And Electrical:
Body repair, interior components, HVAC (heating, ventilation, air conditioning), electrical system (wiring diagrams, lighting, power accessories, charging system, starter system), airbags, body control module (BCM)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, spark plug service, belt replacement
Repair:
Engine overhaul, transmission repair, brake caliper replacement, suspension component renewal, electrical component diagnosis and repair, body panel repair
Troubleshooting:
Diagnostic procedures for common faults, fault code interpretation (OBD-II related where applicable), symptom-based troubleshooting guides
Technical Depth
Depth:
Comprehensive: Includes detailed diagnostic procedures, repair instructions with torque specifications, component removal and installation, and wiring schematics.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with selectable text for easy navigation and printing.
Print Quality
Suitability:
Printable on demand, optimized for clarity of diagrams and text.
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Format:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Options:
T20SED, T22SED (commonly found)
Displacement 2.0L:
1998 cc
Displacement 2.2L:
2171 cc
Performance 2.0L
Horsepower:
Approximately 115-125 PS (85-92 kW)
Torque:
Approximately 170-185 Nm
Performance 2.2L
Horsepower:
Approximately 125-135 PS (93-100 kW)
Torque:
Approximately 190-205 Nm
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Engine Type
Configuration:
Inline 4-cylinder, DOHC (Double Overhead Camshaft)
Cooling System
Type:
Water-cooled, pressurized system
Lubrication System
Oil Capacity:
Approx. 4.0 - 4.5 Liters (check manual for exact specification)
Timing Drive
Mechanism:
Timing belt (requires regular replacement as per schedule)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Automatic Modes:
Likely includes Park, Reverse, Neutral, Drive, and possibly overdrive or sport modes.
Fluid Type Automatic
Dexron Iii:
Requires Dexron III (or equivalent) ATF. Check manual for exact specification.
Fluid Type Manual
Gear Oil:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 manual transmission fluid. Check manual for exact specification.
📐 Dimensions
Exterior Length
Approximate:
4200-4300 mm
Exterior Width
Approximate:
1750-1800 mm
Exterior Height
Approximate:
1650-1700 mm
Wheelbase
Approximate:
2600-2700 mm
Interior Seating
Capacity:
5-7 passengers (depending on configuration)
Cargo Volume
Configurable:
Highly configurable with fold-flat rear seats, offering substantial cargo space.
Weights Curb
Approximate:
1400-1550 kg
Tire Size Common
Example:
205/65 R15, 215/55 R16 (verify with vehicle VIN)
Wheel Bolt Pattern
Common:
5x114.3 (5 lug, 114.3mm bolt circle diameter) - verify with vehicle VIN
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available official crash test data from major agencies like NHTSA/Euro NCAP for this specific model. Manufacturer specifications and internal testing data would be detailed in the manual.
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard on higher trims or optional.
Ebd:
Electronic Brakeforce Distribution (EBD) often integrated with ABS.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags may be optional on certain trims.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants, three-point seatbelts for rear occupants.
Child Safety
Iso Fix Anchors:
Likely equipped with ISOFIX (or LATCH) child seat anchor points in the rear seating positions.
💡 Technology Features
Infotainment
System Type:
Basic factory fitted radio with CD player and AM/FM tuner. Cassette player might be present on earlier models.
Speaker System:
Standard 4-6 speaker configuration depending on trim level.
Driver Assistance
Features:
Limited by modern standards. ABS and EBD were the primary electronic driver aids available.
Connectivity
Ports:
Typically lacks modern connectivity features like USB ports or Bluetooth as standard.
🔧 Maintenance
Service Intervals Oil Change
Recommendation:
Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 6-12 months, whichever comes first (check manual for specific engine oil).
Service Intervals Air Filter
Recommendation:
Inspect every 15,000 miles (24,000 km), replace as needed or at 30,000-45,000 miles (48,000-72,000 km).
Service Intervals Spark Plugs
Recommendation:
Replace approximately every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type (copper, platinum, iridium).
Service Intervals Timing Belt
Recommendation:
Critical component. Replace every 50,000 - 70,000 miles (80,000 - 112,000 km) or 5-7 years, as failure can cause catastrophic engine damage. Includes idler pulleys and tensioners.
Fluid Specifications Coolant
Type:
Ethylene Glycol based coolant. Use a 50/50 mix of coolant and distilled water. Specify GM Dex-Cool or equivalent if applicable, consult manual.
Fluid Specifications Brake Fluid
Type:
DOT 3 or DOT 4 brake fluid. Always use fresh, sealed fluid.
Known Issues
Engine Performance:
Potential for rough idle, misfires due to aging ignition components (spark plugs, wires), or fuel injector issues. Timing belt failure is a major concern if not replaced on schedule.
Transmission Shifting:
Automatic transmission can exhibit delayed shifting or harsh engagement if fluid is old or low, or if internal clutch packs are worn.
Electrical System:
Common issues can include aging battery, alternator, starter motor, or issues with power window regulators and central locking mechanisms. Wiring harness chafing can also occur.
Suspension Components:
Wear and tear on bushings, ball joints, and shock absorbers leading to knocking noises and poor handling.
Exhaust System:
Rusting and leaks in the exhaust manifold, catalytic converter, and mufflers due to age and environmental factors.
Fluid Capacity Engine Oil 2.0L
Approximate:
4.0 Liters (4.2 US Quarts) with filter change
Fluid Capacity Engine Oil 2.2L
Approximate:
4.5 Liters (4.8 US Quarts) with filter change
Oil Filter Part Number Example
Generic Oem Equivalent:
Example: ACDelco PF2057 or equivalent. Always verify with parts catalog for specific engine.
Air Filter Part Number Example
Generic Oem Equivalent:
Example: Fram CA5377 or equivalent. Always verify with parts catalog for specific engine.
📚 Vehicle History
Brand Heritage
Parent Company:
Daewoo was a South Korean conglomerate, later acquired by General Motors.
Model Evolution
Platform Basis:
Based on the Daewoo Nubira platform, adapted for an MPV body style. Also known as the Chevrolet Rezzo in some markets.
Production
Manufacturing Location:
South Korea, potentially other GM-affiliated plants.
Market Entry
Initial Launch:
Launched in 2000 as a successor to the Daewoo Espero wagon and other Daewoo models.
🏆 Awards & Recognition
Recognitions
Market Feedback:
Generally received positive feedback for practicality and value for money in its segment, though often overshadowed by more established brands. Specific awards are unlikely.
Ratings
Consumer Satisfaction:
Variable depending on market and specific model year, often affected by long-term reliability perceptions compared to Japanese or European competitors.
Certifications
Emissions Compliance:
Designed to meet emissions standards applicable at the time of manufacture in its target markets (e.g., Euro III, EPA standards).
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