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Aprilia RST Mille Futura 2000 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Futura Year: 2000 Codes Engine Code: Rotax V990 V60 Magnesium Chassis Code: RP001 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Motorcyclists seeking a comfortable yet performance-oriented machine for long-distance riding and spirited performance Competitive Analysis Competitors: Honda VFR800, Yamaha FZ1, Suzuki GSX1300R Hayabusa (in terms of performance and touring capability) Key Features Design Philosophy: Combines sporty handling with aerodynamic comfort and touring practicality Distinguishing Attributes: V-twin engine torque, aerodynamic fairing, adjustable ergonomics 📋 Manual Details Coverage Areas Models Covered: All Aprilia RST Mille Futura 2000 Models/Engines/Trims Page Count Estimated Page Count: 400+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete Engine Overhaul, Tuning, Diagnostics, Cooling System, Lubrication System Fuel System: Fuel Injection System (EFI), Fuel Pump, Injectors, Regulators, Fuel Tank Servicing Transmission: Gearbox Disassembly, Assembly, Clutch System, Shift Mechanism, Transmission Fluid Servicing Electrical System: Wiring Diagrams, Ignition System, Charging System, Lighting, Starter Motor, ECU Diagnostics Brakes: Brake System Service, Disc Brakes, Caliper Maintenance, Hydraulic Lines, Master Cylinders, ABS System (if equipped) Suspension: Front Fork Servicing, Rear Shock Absorber Maintenance, Linkages, Bearings Chassis: Frame Inspection, Steering Head Bearings, Swingarm Maintenance, Wheel Bearings Bodywork: Fairing Removal and Installation, Seat, Fuel Tank, Body Panel Repairs Procedures Included Maintenance: Routine Maintenance, Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Replacement Troubleshooting: Diagnostic Procedures for Common Issues, Fault Code Interpretation, Symptom-Based Troubleshooting Repair: Step-by-Step Repair Instructions for all Major Components and Systems Disassembly Assembly: Detailed Procedures for Component Removal and Reinstallation Technical Depth Depth: Comprehensive Technical Details, Torque Specifications, Clearances, Component Tolerances 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality: High-Resolution, Printable Pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 8-valve, DOHC, 90-degree V-twin Displacement: 997.6 cc (60.8 cu in) Bore X Stroke: 97 mm x 68 mm Performance Horsepower Estimated: 130 hp @ 9,500 rpm Torque Estimated: 102 Nm (75 lb-ft) @ 7,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Fuel Type: Unleaded gasoline, minimum 95 RON Ignition Ignition System: Digital electronic ignition with variable ignition timing Lubrication Oil Type: API SG, JASO MA Certified Synthetic Motorcycle Oil, SAE 10W-40 or 15W-50 Cooling Cooling System: Liquid-cooled 🔧 Transmission Standard Type: 6-speed sequential manual Features Clutch: Wet, multi-plate, hydraulically operated Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil Type: API GL-4, SAE 75W-90 or 80W-90 Gear Oil 📐 Dimensions Exterior Length: Approx. 2,110 mm (83.1 in) Width: Approx. 770 mm (30.3 in) at handlebars Height: Approx. 1,240 mm (48.8 in) at windscreen Wheelbase: Approx. 1,430 mm (56.3 in) Seat Height: Approx. 820 mm (32.3 in) Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight Estimated: Approx. 215 kg (474 lbs) Fuel Tank Capacity: 25 Liters (6.6 US gal) 🛡️ Safety Features Ratings Safety Features: Dual Front Disc Brakes, Single Rear Disc Brake, Optional ABS (may vary by market) Active Features Braking System: Large diameter discs with multi-piston calipers, braided stainless steel lines for improved feel and performance Lighting: Halogen headlights with integrated turn signals for aerodynamics Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and stability Ergonomics: Adjustable handlebars and seat contribute to rider comfort and control on long journeys 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, LCD display for odometer, trip meters, clock, fuel level, coolant temperature Driver Assistance ABS: Anti-lock Braking System available on some models, enhancing safety during hard braking Connectivity Diagnostic Port: ECU diagnostic port for reading fault codes and sensor data 🔧 Maintenance Service Intervals Oil Change: Every 6,000 km (3,700 miles) or annually Oil Filter Replacement: Every 12,000 km (7,500 miles) or every second oil change Spark Plug Replacement: Every 12,000 km (7,500 miles) Air Filter Cleaning: Every 6,000 km (3,700 miles), replace as needed Valve Clearance Check: Every 24,000 km (15,000 miles) Fluid Specifications Engine Oil Capacity: 3.4 Liters (3.6 US qt) with filter change Coolant Type: Ethylene glycol based coolant with corrosion inhibitors, 50% mixture with distilled water Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Cam chain tensioner (hydraulic), regulator/rectifier, fuel pump Potential Electrical: Wiring harness issues, stator failure (though generally robust for its era) Performance Tuning: Proper mapping of the ECU and fueling is crucial for optimal performance and reliability 📚 Vehicle History Brand Heritage Brand Origin: Aprilia is an Italian manufacturer renowned for its racing pedigree and innovative motorcycle designs. Model Evolution Lineage: The Futura is an evolution of Aprilia's V-twin sport-touring platform, building on the success of the RSV Mille. Development Focus: Designed to offer a balance of sporty performance, long-distance comfort, and practicality, distinguishing it from pure sportbikes. Production Production Period: Produced from 1999 to...
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Aprilia RST Mille Futura 2000 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RST Mille Futura
Year:
2000
Codes
Engine Code:
Rotax V990 V60 Magnesium
Chassis Code:
RP001
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Motorcyclists seeking a comfortable yet performance-oriented machine for long-distance riding and spirited performance
Competitive Analysis
Competitors:
Honda VFR800, Yamaha FZ1, Suzuki GSX1300R Hayabusa (in terms of performance and touring capability)
Key Features
Design Philosophy:
Combines sporty handling with aerodynamic comfort and touring practicality
Distinguishing Attributes:
V-twin engine torque, aerodynamic fairing, adjustable ergonomics
📋 Manual Details
Coverage Areas
Models Covered:
All Aprilia RST Mille Futura 2000 Models/Engines/Trims
Page Count
Estimated Page Count:
400+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Overhaul, Tuning, Diagnostics, Cooling System, Lubrication System
Fuel System:
Fuel Injection System (EFI), Fuel Pump, Injectors, Regulators, Fuel Tank Servicing
Transmission:
Gearbox Disassembly, Assembly, Clutch System, Shift Mechanism, Transmission Fluid Servicing
Electrical System:
Wiring Diagrams, Ignition System, Charging System, Lighting, Starter Motor, ECU Diagnostics
Brakes:
Brake System Service, Disc Brakes, Caliper Maintenance, Hydraulic Lines, Master Cylinders, ABS System (if equipped)
Suspension:
Front Fork Servicing, Rear Shock Absorber Maintenance, Linkages, Bearings
Chassis:
Frame Inspection, Steering Head Bearings, Swingarm Maintenance, Wheel Bearings
Bodywork:
Fairing Removal and Installation, Seat, Fuel Tank, Body Panel Repairs
Procedures Included
Maintenance:
Routine Maintenance, Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Replacement
Troubleshooting:
Diagnostic Procedures for Common Issues, Fault Code Interpretation, Symptom-Based Troubleshooting
Repair:
Step-by-Step Repair Instructions for all Major Components and Systems
Disassembly Assembly:
Detailed Procedures for Component Removal and Reinstallation
Technical Depth
Depth:
Comprehensive Technical Details, Torque Specifications, Clearances, Component Tolerances
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality:
High-Resolution, Printable Pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 8-valve, DOHC, 90-degree V-twin
Displacement:
997.6 cc (60.8 cu in)
Bore X Stroke:
97 mm x 68 mm
Performance
Horsepower Estimated:
130 hp @ 9,500 rpm
Torque Estimated:
102 Nm (75 lb-ft) @ 7,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Fuel Type:
Unleaded gasoline, minimum 95 RON
Ignition
Ignition System:
Digital electronic ignition with variable ignition timing
Lubrication
Oil Type:
API SG, JASO MA Certified Synthetic Motorcycle Oil, SAE 10W-40 or 15W-50
Cooling
Cooling System:
Liquid-cooled
🔧 Transmission
Standard
Type:
6-speed sequential manual
Features
Clutch:
Wet, multi-plate, hydraulically operated
Final Drive:
O-ring sealed chain
Fluid Specifications
Transmission Oil Type:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil
📐 Dimensions
Exterior
Length:
Approx. 2,110 mm (83.1 in)
Width:
Approx. 770 mm (30.3 in) at handlebars
Height:
Approx. 1,240 mm (48.8 in) at windscreen
Wheelbase:
Approx. 1,430 mm (56.3 in)
Seat Height:
Approx. 820 mm (32.3 in)
Weights
Dry Weight:
Approx. 195 kg (430 lbs)
Wet Weight Estimated:
Approx. 215 kg (474 lbs)
Fuel Tank Capacity:
25 Liters (6.6 US gal)
🛡️ Safety Features
Ratings
Safety Features:
Dual Front Disc Brakes, Single Rear Disc Brake, Optional ABS (may vary by market)
Active Features
Braking System:
Large diameter discs with multi-piston calipers, braided stainless steel lines for improved feel and performance
Lighting:
Halogen headlights with integrated turn signals for aerodynamics
Passive Features
Frame Construction:
Aluminum twin-spar frame for rigidity and stability
Ergonomics:
Adjustable handlebars and seat contribute to rider comfort and control on long journeys
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, LCD display for odometer, trip meters, clock, fuel level, coolant temperature
Driver Assistance
ABS:
Anti-lock Braking System available on some models, enhancing safety during hard braking
Connectivity
Diagnostic Port:
ECU diagnostic port for reading fault codes and sensor data
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 km (3,700 miles) or annually
Oil Filter Replacement:
Every 12,000 km (7,500 miles) or every second oil change
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Air Filter Cleaning:
Every 6,000 km (3,700 miles), replace as needed
Valve Clearance Check:
Every 24,000 km (15,000 miles)
Fluid Specifications
Engine Oil Capacity:
3.4 Liters (3.6 US qt) with filter change
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors, 50% mixture with distilled water
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Cam chain tensioner (hydraulic), regulator/rectifier, fuel pump
Potential Electrical:
Wiring harness issues, stator failure (though generally robust for its era)
Performance Tuning:
Proper mapping of the ECU and fueling is crucial for optimal performance and reliability
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer renowned for its racing pedigree and innovative motorcycle designs.
Model Evolution
Lineage:
The Futura is an evolution of Aprilia's V-twin sport-touring platform, building on the success of the RSV Mille.
Development Focus:
Designed to offer a balance of sporty performance, long-distance comfort, and practicality, distinguishing it from pure sportbikes.
Production
Production Period:
Produced from 1999 to 2004.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
Often praised for its comfortable ergonomics and strong V-twin performance in period reviews, though sometimes criticized for its weight compared to rivals.
Ratings
Reliability:
Generally considered reliable with proper maintenance; the V990 engine is a robust unit.
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