2000 Aprilia RSV Mille Motorcycle Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2000 Generation Generation Code: RP (First Generation) 👋 Introduction Market Position Market Position: High-performance sportbike, competing with European liter-class motorcycles. Target Audience: Do-it-yourself enthusiasts and professional mechanics seeking detailed repair and maintenance information. Competitive Analysis Competitive Analysis: The RSV Mille positioned itself as a premium Italian sportbike offering a potent V-twin engine and sophisticated chassis, aiming to challenge established Japanese and European rivals in the hypersport segment. Key Features Key Features: Powerful V-twin engine, Italian design and engineering, advanced chassis components for superior handling. 📋 Manual Details Coverage Areas Coverage Areas: Complete Service and Repair for the 2000 Aprilia RSV Mille Motorcycle Page Count Page Count: 279 Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Systems Covered: Engine, Fuel Supply System, Cooling System, Electrical System, Chassis Parts, Maintenance, Troubleshooting, Rebuild Procedures, Torque Specifications Engine Mechanical: Detailed breakdown and reassembly of the 998cc V-twin engine, including pistons, crankshaft, cylinder heads, valve train, timing components. Fuel System Carburetion Injection: Complete procedures for the fuel injection system, including fuel pump, injectors, throttle bodies, and sensors. Cooling System: Diagnosis, repair, and maintenance of the liquid cooling system, including radiator, hoses, water pump, and thermostat. Electrical System Wiring: Comprehensive wiring diagrams, troubleshooting for ignition, lighting, charging system, and control units. Chassis Suspension: Information on front forks, rear shock absorber, linkages, and frame components. Brakes: Service and repair procedures for front and rear brake systems, including calipers, master cylinders, lines, and rotors. Wheels Tires: Information related to wheel bearing maintenance, tire installation, and related components. Procedures Included Procedures Included: Complete tear down and rebuild, diagnostic procedures, repair procedures, setting up, maintenance, troubleshooting, updates Tune Up Procedures: Guidance on routine maintenance, including spark plug replacement, air filter service, and fluid checks. Troubleshooting Guides: Systematic diagnostic steps for identifying and resolving common and uncommon problems. Component Replacement: Step-by-step instructions for replacing major and minor components. Technical Depth Technical Depth: Comprehensive (from basic maintenance to complete engine rebuild) Diagnostic Tools: Details on specific tools and techniques required for accurate diagnosis. Calibration Adjustment: Procedures for calibrating and adjusting various engine and chassis systems. Diagrams Illustrations: Hundreds of detailed illustrations, diagrams, and exploded views to guide repairs. Wiring Schematics: Complete and detailed wiring schematics for all electrical systems. 📊 Manual Specifications File Format File Format: PDF Compatibility: Windows, Mac, Linux, iOS, Android devices via Adobe PDF Reader Print Quality Print Quality: High Resolution, Searchable Text, Printable Pages Binding Type Binding Type: Digital Download (Printable) Paper Type Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, Liquid-cooled, DOHC, 4 Valves per cylinder Performance Displacement: 998 cc Bore X Stroke: 97 mm x 66 mm Compression Ratio: 10.8:1 Fueling: Electronic Fuel Injection (EFI) Power Output: Approximately 130 hp (Varies slightly by market and specification) Torque: Approximately 98 Nm (Varies slightly by market and specification) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 21 Liters (Approx.) Throttle Body Size: 54 mm 🔧 Transmission Standard Transmission Type: 6-Speed Sequential Optional Optional Transmission: N/A Features Clutch Type: Wet, Multi-disc 📐 Dimensions Exterior Length: 2060 mm (Approx.) Width: 720 mm (Approx.) Height: 1150 mm (Approx.) Weights Dry Weight: 190 kg (Approx.) Wet Weight: 205 kg (Approx.) Payload Capacity: N/A (Motorcycle) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle specific safety ratings differ from automotive) Active Features Active Features: Powerful Dual Disc Front Brakes, Single Disc Rear Brake Passive Features Passive Features: Sturdy Frame Construction, Integrated Bodywork 💡 Technology Features Infotainment Infotainment Features: N/A (Focus on performance, not infotainment) Driver Assistance Driver Assistance Features: N/A (Motorcycle focused on rider input) Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically 3,000-5,000 miles or annually) Valve Clearance Check: Refer to manual for specific intervals (critical for performance and engine longevity) Chain Lubrication Adjustment: Regular checks and adjustments as per manual recommendations Fluid Specifications Engine Oil Type: Refer to manual for specific API/JASO rating and viscosity (e.g., 10W-40 Semi-synthetic or Synthetic motorcycle oil) Coolant Type: Ethylene Glycol based coolant (50/50 mix with distilled water) Brake Fluid Type: DOT 4 Transmission Oil Type: Refer to manual for specific gear oil grade (e.g., SAE 75W-90 or similar motorcycle-specific gear oil) Known Issues Known Issues: Potential issues can include early generation electrical gremlins, stator failures, or specific component wear depending on maintenance history. The manual will detail troubleshooting for these. 📚 Vehicle History Brand Heritage Brand Heritage: Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement classes, expanding into larger sportbikes with the RSV Mille. Model Evolution Model Evolution: The 2000 RSV Mille marked the debut of Aprilia's flagship superbike, featuring a Rotax-designed V-twin engine, intended to compete directly...
High-performance sportbike, competing with European liter-class motorcycles.
Target Audience:
Do-it-yourself enthusiasts and professional mechanics seeking detailed repair and maintenance information.
Competitive Analysis
Competitive Analysis:
The RSV Mille positioned itself as a premium Italian sportbike offering a potent V-twin engine and sophisticated chassis, aiming to challenge established Japanese and European rivals in the hypersport segment.
Key Features
Key Features:
Powerful V-twin engine, Italian design and engineering, advanced chassis components for superior handling.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete Service and Repair for the 2000 Aprilia RSV Mille Motorcycle
Detailed breakdown and reassembly of the 998cc V-twin engine, including pistons, crankshaft, cylinder heads, valve train, timing components.
Fuel System Carburetion Injection:
Complete procedures for the fuel injection system, including fuel pump, injectors, throttle bodies, and sensors.
Cooling System:
Diagnosis, repair, and maintenance of the liquid cooling system, including radiator, hoses, water pump, and thermostat.
Electrical System Wiring:
Comprehensive wiring diagrams, troubleshooting for ignition, lighting, charging system, and control units.
Chassis Suspension:
Information on front forks, rear shock absorber, linkages, and frame components.
Brakes:
Service and repair procedures for front and rear brake systems, including calipers, master cylinders, lines, and rotors.
Wheels Tires:
Information related to wheel bearing maintenance, tire installation, and related components.
Procedures Included
Procedures Included:
Complete tear down and rebuild, diagnostic procedures, repair procedures, setting up, maintenance, troubleshooting, updates
Tune Up Procedures:
Guidance on routine maintenance, including spark plug replacement, air filter service, and fluid checks.
Troubleshooting Guides:
Systematic diagnostic steps for identifying and resolving common and uncommon problems.
Component Replacement:
Step-by-step instructions for replacing major and minor components.
Technical Depth
Technical Depth:
Comprehensive (from basic maintenance to complete engine rebuild)
Diagnostic Tools:
Details on specific tools and techniques required for accurate diagnosis.
Calibration Adjustment:
Procedures for calibrating and adjusting various engine and chassis systems.
Diagrams Illustrations:
Hundreds of detailed illustrations, diagrams, and exploded views to guide repairs.
Wiring Schematics:
Complete and detailed wiring schematics for all electrical systems.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
Windows, Mac, Linux, iOS, Android devices via Adobe PDF Reader
Print Quality
Print Quality:
High Resolution, Searchable Text, Printable Pages
Binding Type
Binding Type:
Digital Download (Printable)
Paper Type
Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke, Liquid-cooled, DOHC, 4 Valves per cylinder
Performance
Displacement:
998 cc
Bore X Stroke:
97 mm x 66 mm
Compression Ratio:
10.8:1
Fueling:
Electronic Fuel Injection (EFI)
Power Output:
Approximately 130 hp (Varies slightly by market and specification)
Torque:
Approximately 98 Nm (Varies slightly by market and specification)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
21 Liters (Approx.)
Throttle Body Size:
54 mm
🔧 Transmission
Standard
Transmission Type:
6-Speed Sequential
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet, Multi-disc
📐 Dimensions
Exterior
Length:
2060 mm (Approx.)
Width:
720 mm (Approx.)
Height:
1150 mm (Approx.)
Weights
Dry Weight:
190 kg (Approx.)
Wet Weight:
205 kg (Approx.)
Payload Capacity:
N/A (Motorcycle)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle specific safety ratings differ from automotive)
Active Features
Active Features:
Powerful Dual Disc Front Brakes, Single Disc Rear Brake
Passive Features
Passive Features:
Sturdy Frame Construction, Integrated Bodywork
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Focus on performance, not infotainment)
Driver Assistance
Driver Assistance Features:
N/A (Motorcycle focused on rider input)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 3,000-5,000 miles or annually)
Valve Clearance Check:
Refer to manual for specific intervals (critical for performance and engine longevity)
Chain Lubrication Adjustment:
Regular checks and adjustments as per manual recommendations
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API/JASO rating and viscosity (e.g., 10W-40 Semi-synthetic or Synthetic motorcycle oil)
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Transmission Oil Type:
Refer to manual for specific gear oil grade (e.g., SAE 75W-90 or similar motorcycle-specific gear oil)
Known Issues
Known Issues:
Potential issues can include early generation electrical gremlins, stator failures, or specific component wear depending on maintenance history. The manual will detail troubleshooting for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement classes, expanding into larger sportbikes with the RSV Mille.
Model Evolution
Model Evolution:
The 2000 RSV Mille marked the debut of Aprilia's flagship superbike, featuring a Rotax-designed V-twin engine, intended to compete directly with European counterparts.
Engine Origin:
The RSV Mille utilized a 998cc V-twin engine designed by Rotax, known for its robust performance and reliability.