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2000 BMW R1150GS Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Year: 2000 Codes Chassis Code: R28 👋 Introduction Market Position Positioning: The BMW R1150GS is a flagship adventure touring motorcycle, known for its robust engineering, off-road capability, and long-distance comfort. This manual is essential for owners and independent mechanics. Competitive Analysis Competitors: Competes with other large-displacement adventure bikes like the Honda Africa Twin, Suzuki V-Strom, and Triumph Tiger. Key Features Model Features: Boxer-twin engine, Telelever front suspension, Paralever rear suspension, shaft drive, ABS (optional), robust build for touring and adventure. Manual Value Value Proposition: Provides factory-level diagnostic and repair procedures, empowering owners to perform comprehensive maintenance and repairs, thus saving on dealership service costs. 📋 Manual Details Coverage Areas Primary Coverage: 2000 BMW R1150GS Additional Coverage Notes: While specified for 2000, likely covers minor variations in early R1150GS production. Page Count Estimated Pages: Approximately 500-700 pages (typical for factory service manuals of this era). Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, including disassembly, inspection, reassembly, valve adjustment, timing, and lubrication system. Fuel System: Fuel injection system (Bosch Motronic MA 2.4 or similar), fuel pump, injectors, throttle body, sensors. Ignition System: Ignition coils, spark plugs, ignition timing, control module diagnostics. Transmission: Gearbox disassembly, inspection, and reassembly; clutch operation and replacement; final drive maintenance and repair. Brakes: Hydraulic brake system, including brake lines, master cylinders, calipers, brake pads, ABS (if equipped), fluid replacement. Suspension: Front Telelever suspension, rear Paralever single-sided swingarm, fork seals, shock absorber maintenance and replacement. Electrical System: Wiring diagrams, lighting system, starter motor, alternator, battery management, fuses, relays, diagnostic connectors. Chassis And Bodywork: Frame inspection, body panel removal and installation, seat, fairings, luggage systems. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant checks. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Repair: Step-by-step repair instructions for all major systems, including component replacement and adjustment. Rebuilds: Detailed instructions for complete engine and gearbox rebuilds. Technical Data: Torque specifications, clearances, tolerances, diagnostic values. Technical Depth Depth: Comprehensive, covering basic to advanced repairs, diagnostic procedures, and component-level troubleshooting. 📊 Manual Specifications File Format Format: PDF Print Quality Resolution: High-resolution, suitable for clear viewing and printing. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) Features Searchability: Text-searchable PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, air-cooled, two-cylinder boxer engine Displacement: 1130 cc (1130cc) Bore X Stroke: 99 mm x 73.5 mm Compression Ratio: 9.0:1 Performance Horsepower: 85 hp (63 kW) @ 6750 rpm Torque: 70.8 lb-ft (96 Nm) @ 5250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Bosch Motronic MA 2.4 Fuel Type: Unleaded gasoline, 91 octane (95 RON) recommended Lubrication Oil Type: SAE 20W-50 or 10W-40 motorcycle-specific oil (check manual for exact BMW recommendation) Oil Capacity: Approx. 4.0 liters (4.2 US qt) with filter change 🔧 Transmission Standard Type: 6-speed manual gearbox Optional Type: Not Applicable (standard manual transmission) Features Final Drive: Shaft drive Clutch Type: Single dry plate, hydraulic actuation Fluid Specifications Gearbox Oil Type: SAE 75W-90 GL-5 gear oil (check manual for exact BMW recommendation) Fluid Capacities Gearbox Oil Capacity: Approx. 1.0 liter (1.1 US qt) Final Drive Fluid Final Drive Oil Type: SAE 75W-90 GL-5 gear oil (check manual for exact BMW recommendation) Final Drive Oil Capacity: Approx. 0.25 liters (0.26 US qt) 📐 Dimensions Exterior Length: Approx. 2,230 mm (87.8 in) Width: Approx. 900 mm (35.4 in) Height: Approx. 1,400 mm (55.1 in) Weights Dry Weight: Approx. 225 kg (496 lbs) Curb Weight: Approx. 242 kg (533.5 lbs) with standard fluids Gross Vehicle Weight Rating: Approx. 460 kg (1014 lbs) Fuel Capacity Fuel Tank Capacity: 20 liters (5.3 US gal), including 4 liters reserve Seat Height Seat Height Unladen: Approx. 840 mm (33.1 in) - adjustable on some models 🛡️ Safety Features Ratings ABS: Optional BMW Integral ABS (Bosch) Active Features Braking System: Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear). Lighting: Halogen headlight, LED taillight, turn signals. Passive Features Frame Construction: Light alloy cast, load-bearing engine housing. Handlebar: Tapered aluminum handlebar for vibration damping and control. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital display for odometer, trip meters, clock, gear indicator, and warning lights. Audio System: Not integrated; typically aftermarket audio systems are fitted by owners. Driver Assistance ABS: Optional BMW Integral ABS system, providing enhanced braking control. Traction Control: Not available on this model year. Connectivity Diagnostic Interface: OBD-II or proprietary BMW diagnostic connector for engine management and ABS diagnostics. Lighting Headlight Type: Single H4 halogen headlight. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever...
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2000 BMW R1150GS Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Year:
2000
Codes
Chassis Code:
R28
👋 Introduction
Market Position
Positioning:
The BMW R1150GS is a flagship adventure touring motorcycle, known for its robust engineering, off-road capability, and long-distance comfort. This manual is essential for owners and independent mechanics.
Competitive Analysis
Competitors:
Competes with other large-displacement adventure bikes like the Honda Africa Twin, Suzuki V-Strom, and Triumph Tiger.
Key Features
Model Features:
Boxer-twin engine, Telelever front suspension, Paralever rear suspension, shaft drive, ABS (optional), robust build for touring and adventure.
Manual Value
Value Proposition:
Provides factory-level diagnostic and repair procedures, empowering owners to perform comprehensive maintenance and repairs, thus saving on dealership service costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
2000 BMW R1150GS
Additional Coverage Notes:
While specified for 2000, likely covers minor variations in early R1150GS production.
Page Count
Estimated Pages:
Approximately 500-700 pages (typical for factory service manuals of this era).
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, including disassembly, inspection, reassembly, valve adjustment, timing, and lubrication system.
Fuel System:
Fuel injection system (Bosch Motronic MA 2.4 or similar), fuel pump, injectors, throttle body, sensors.
Ignition System:
Ignition coils, spark plugs, ignition timing, control module diagnostics.
Transmission:
Gearbox disassembly, inspection, and reassembly; clutch operation and replacement; final drive maintenance and repair.
Brakes:
Hydraulic brake system, including brake lines, master cylinders, calipers, brake pads, ABS (if equipped), fluid replacement.
Suspension:
Front Telelever suspension, rear Paralever single-sided swingarm, fork seals, shock absorber maintenance and replacement.
Electrical System:
Wiring diagrams, lighting system, starter motor, alternator, battery management, fuses, relays, diagnostic connectors.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, fairings, luggage systems.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Repair:
Step-by-step repair instructions for all major systems, including component replacement and adjustment.
Rebuilds:
Detailed instructions for complete engine and gearbox rebuilds.
Technical Data:
Torque specifications, clearances, tolerances, diagnostic values.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repairs, diagnostic procedures, and component-level troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Resolution:
High-resolution, suitable for clear viewing and printing.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
Features
Searchability:
Text-searchable PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, two-cylinder boxer engine
Displacement:
1130 cc (1130cc)
Bore X Stroke:
99 mm x 73.5 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
85 hp (63 kW) @ 6750 rpm
Torque:
70.8 lb-ft (96 Nm) @ 5250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Bosch Motronic MA 2.4
Fuel Type:
Unleaded gasoline, 91 octane (95 RON) recommended
Lubrication
Oil Type:
SAE 20W-50 or 10W-40 motorcycle-specific oil (check manual for exact BMW recommendation)
Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change
🔧 Transmission
Standard
Type:
6-speed manual gearbox
Optional
Type:
Not Applicable (standard manual transmission)
Features
Final Drive:
Shaft drive
Clutch Type:
Single dry plate, hydraulic actuation
Fluid Specifications
Gearbox Oil Type:
SAE 75W-90 GL-5 gear oil (check manual for exact BMW recommendation)
Fluid Capacities
Gearbox Oil Capacity:
Approx. 1.0 liter (1.1 US qt)
Final Drive Fluid
Final Drive Oil Type:
SAE 75W-90 GL-5 gear oil (check manual for exact BMW recommendation)
Final Drive Oil Capacity:
Approx. 0.25 liters (0.26 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width:
Approx. 900 mm (35.4 in)
Height:
Approx. 1,400 mm (55.1 in)
Weights
Dry Weight:
Approx. 225 kg (496 lbs)
Curb Weight:
Approx. 242 kg (533.5 lbs) with standard fluids
Gross Vehicle Weight Rating:
Approx. 460 kg (1014 lbs)
Fuel Capacity
Fuel Tank Capacity:
20 liters (5.3 US gal), including 4 liters reserve
Seat Height
Seat Height Unladen:
Approx. 840 mm (33.1 in) - adjustable on some models
🛡️ Safety Features
Ratings
ABS:
Optional BMW Integral ABS (Bosch)
Active Features
Braking System:
Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear).
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Frame Construction:
Light alloy cast, load-bearing engine housing.
Handlebar:
Tapered aluminum handlebar for vibration damping and control.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital display for odometer, trip meters, clock, gear indicator, and warning lights.
Audio System:
Not integrated; typically aftermarket audio systems are fitted by owners.
Driver Assistance
ABS:
Optional BMW Integral ABS system, providing enhanced braking control.
Traction Control:
Not available on this model year.
Connectivity
Diagnostic Interface:
OBD-II or proprietary BMW diagnostic connector for engine management and ABS diagnostics.
Lighting
Headlight Type:
Single H4 halogen headlight.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Adjustment Interval:
Every 20,000 km (12,000 miles).
Spark Plug Replacement:
Every 20,000 km (12,000 miles).
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Engine Oil Specification:
BMW recommends specific motorcycle engine oils. Consult the manual for exact API and JASO classifications and viscosity grades (e.g., SAE 20W-50, 10W-40).
Brake Fluid Specification:
DOT 4 hydraulic brake fluid.
Coolant Specification:
BMW antifreeze/coolant concentrate mixed with distilled water (50/50 ratio) for liquid-cooled oil cooler circuit. Check manual for exact product specification.
Known Issues
Common Wear Items:
Clutch wear, rear shock absorber, fuel pump, ABS modulator (if equipped), Telelever pivot bearings.
Engine Specifics:
Potential for output shaft seal leaks, alternator rotor failure (though less common than on earlier models).
Torque Values
Wheel Bolt Torque:
100 Nm (73.8 lb-ft) for wheel bolts.
Engine Mount Torque:
Refer to manual for specific engine mount bolt torque values.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle History:
BMW has a long and storied history in motorcycle production, dating back to the 1920s, with a reputation for engineering excellence, durability, and innovation, particularly with their boxer engine platform.
Model Evolution
R1150Gs Lineage:
The R1150GS is the successor to the highly successful R1100GS, representing an evolution with a larger engine, improved chassis dynamics, and enhanced features. It paved the way for the R1200GS series.
Production
Production Years:
The R1150GS was produced from 1999 to 2005.
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
🏆 Awards & Recognition
Recognitions
Adventure Bike Awards:
The R1150GS series received numerous accolades from motorcycle publications for its versatility, comfort, and capability as an adventure touring motorcycle during its production run.
Ratings
Reliability:
Generally considered reliable with proper maintenance, though specific components like the alternator and fuel pump can require attention over time.
Certifications
Emissions Standards:
Meets relevant Euro emissions standards for its production era.
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