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2000 Chevrolet K2500 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Chevrolet Model: K2500 Year: 2000 Generation Generation Name: Third Generation (GMT800) Generation Years: 1999-2006 Codes Platform Code: GMT800 👋 Introduction Market Position Segment: Heavy-Duty Pickup Truck Target Audience: Owners, DIY mechanics, professional technicians Competitive Analysis Key Competitors: Ford F-250 Super Duty, Dodge Ram 2500 Key Features Convenience: Instant online access, compatibility with multiple devices Accuracy: Licensed OE material ensures factory-correct information Cost Savings: Enables DIY repairs, reducing labor costs Searchability: Digital format allows for quick searching of specific procedures Comprehensiveness: Covers all major vehicle systems and repairs 📋 Manual Details Coverage Areas Regions Covered: North America (USA, Canada, Mexico) Page Count Estimated Page Count: Extensive (Digital Format, varies with search queries and data displayed) Manual Type Type: Service and Repair Manual Software (Licensed OE Material) Language Language: English Format Format: PDF Download / Online Access (1-Year) 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (Disassembly, assembly, inspection, repair of all major engine components) Engine Management: Yes (Fuel system, ignition system, emission controls, sensors, actuators, PCM diagnostics) Transmission Manual: Yes (Service, repair, and overhaul of NV4500 manual transmission) Transmission Automatic: Yes (Service, repair, and overhaul of 4L80-E automatic transmission) Drivetrain: Yes (Front and rear axles, differentials, driveshafts, transfer case) Suspension: Yes (Front and rear suspension components, alignment, shocks, springs) Steering: Yes (Power steering system, steering column, linkages, components) Brakes: Yes (Front and rear brake systems, ABS, hydraulic components, rotor/pad replacement) Electrical System: Yes (Wiring diagrams, battery, charging system, starting system, lighting, accessories) HVAC: Yes (Heating, ventilation, and air conditioning system diagnosis and repair) Body Exterior: Yes (Body panels, doors, hood, tailgate, glass, trim) Body Interior: Yes (Interior trim, seats, dashboard, instrumentation) Diagnostic Troubleshooting: Yes (Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides) Procedures Included Scheduled Maintenance: Yes (Oil changes, filter replacements, fluid checks, tire rotations) Component Replacement: Yes (Step-by-step instructions for replacing virtually all vehicle components) Rebuilding Procedures: Yes (Detailed instructions for rebuilding engines, transmissions, and differentials) Adjustment Procedures: Yes (Alignment, clutch adjustment, parking brake adjustment) Wiring Diagrams: Yes (Comprehensive, system-specific wiring schematics) Technical Depth Depth: Factory-Level Diagnostic and Repair Procedures Information Source: Licensed Original Equipment (OE) Materials 📊 Manual Specifications File Format Format: Digital (PDF, viewable via web browser) Print Quality Print Readability: High Resolution, Suitable for Printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: LM7 Engine Displacement: 5.3L (327 ci) Engine Configuration: V8, Overhead Valve (OHV), Sequential Fuel Injection Bore X Stroke: 3.78 in x 3.62 in (96.0 mm x 92.0 mm) Compression Ratio: 9.5:1 Horsepower Rating: 285 hp @ 5200 rpm Torque Rating: 325 lb-ft @ 4000 rpm Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Multi-Port Fuel Injection (MPFI) Recommended Octane: 87 Engine Options Other Engine Option: Vortec 7400 7.4L V8 (L29 OHV) 7.4L Horsepower: 300 hp @ 4000 rpm 7.4L Torque: 440 lb-ft @ 3200 rpm 🔧 Transmission Standard Type: NV4500 5-Speed Manual Optional Type: 4L80-E 4-Speed Automatic Features Transfer Case: NP263 Electronic Shift Transfer Case (part-time 4WD) Automatic Transmission Fluid Type: Dexron III Manual Transmission Fluid Type: GM Synchromesh (or equivalent GL-4 rated fluid) 📐 Dimensions Exterior Wheelbase Regular Cab: 130.0 inches (3302 mm) Wheelbase Extended Cab: 153.0 inches (3886 mm) Overall Length Short Bed: 227.0 inches (5766 mm) Overall Length Long Bed: 248.4 inches (6309 mm) Weights Curb Weight Approx: 5,000 - 6,000 lbs (depending on configuration) Gross Vehicle Weight Rating Gvwr: 8,600 lbs (for 2500 models) 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: Not rated (Vehicle design predates comprehensive modern NHTSA ratings for this class) NHTSA Frontal Crash Passenger: Not rated Active Features ABS: Standard (Four-wheel Anti-lock Braking System) Passive Features Airbags: Driver and Passenger Frontal Airbags (Standard) 💡 Technology Features Infotainment Audio System: AM/FM Stereo with Cassette and CD Player (Optional) Driver Assistance Cruise Control: Standard Connectivity Trailer Wiring: Factory trailer wiring harness (4-pin or 7-pin depending on towing package) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 to 7,500 miles (depending on oil type and driving conditions, consult manual for specifics) Engine Oil Filter Replacement: With every oil change Air Filter Replacement: Every 15,000 to 30,000 miles or as needed Spark Plug Replacement: Approximately 100,000 miles (if using Extended Life Iridium plugs) Fluid Specifications Engine Oil Type: SAE 5W-30 (Conventional or Synthetic) Engine Oil Capacity: 5.5 quarts (5.2 L) with filter for 5.3L engine Coolant Type: GM P/N 12346477 (Orange, Long-Life) or equivalent ethylene glycol based coolant Brake Fluid Type: DOT 3 Known Issues Common Wear Items: Ball joints, tie rod ends, brake pads/rotors, exhaust components, idler/pitman arms (typical for heavy-duty trucks of this era) Ticking Lifters: Can occur on 5.3L Vortec engines due to various factors, often related to oil viscosity or wear. Rear Main Seal Leaks: Can develop over time, particularly in manual transmission models. 📚 Vehicle History Brand Heritage...
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2000 Chevrolet K2500 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
K2500
Year:
2000
Generation
Generation Name:
Third Generation (GMT800)
Generation Years:
1999-2006
Codes
Platform Code:
GMT800
👋 Introduction
Market Position
Segment:
Heavy-Duty Pickup Truck
Target Audience:
Owners, DIY mechanics, professional technicians
Competitive Analysis
Key Competitors:
Ford F-250 Super Duty, Dodge Ram 2500
Key Features
Convenience:
Instant online access, compatibility with multiple devices
Accuracy:
Licensed OE material ensures factory-correct information
Cost Savings:
Enables DIY repairs, reducing labor costs
Searchability:
Digital format allows for quick searching of specific procedures
Comprehensiveness:
Covers all major vehicle systems and repairs
📋 Manual Details
Coverage Areas
Regions Covered:
North America (USA, Canada, Mexico)
Page Count
Estimated Page Count:
Extensive (Digital Format, varies with search queries and data displayed)
Manual Type
Type:
Service and Repair Manual Software (Licensed OE Material)
Language
Language:
English
Format
Format:
PDF Download / Online Access (1-Year)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (Disassembly, assembly, inspection, repair of all major engine components)
Engine Management:
Yes (Fuel system, ignition system, emission controls, sensors, actuators, PCM diagnostics)
Transmission Manual:
Yes (Service, repair, and overhaul of NV4500 manual transmission)
Transmission Automatic:
Yes (Service, repair, and overhaul of 4L80-E automatic transmission)
Drivetrain:
Yes (Front and rear axles, differentials, driveshafts, transfer case)
Suspension:
Yes (Front and rear suspension components, alignment, shocks, springs)
Steering:
Yes (Power steering system, steering column, linkages, components)
Brakes:
Yes (Front and rear brake systems, ABS, hydraulic components, rotor/pad replacement)
Electrical System:
Yes (Wiring diagrams, battery, charging system, starting system, lighting, accessories)
HVAC:
Yes (Heating, ventilation, and air conditioning system diagnosis and repair)
Body Exterior:
Yes (Body panels, doors, hood, tailgate, glass, trim)
Body Interior:
Yes (Interior trim, seats, dashboard, instrumentation)
Diagnostic Troubleshooting:
Yes (Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides)
Procedures Included
Scheduled Maintenance:
Yes (Oil changes, filter replacements, fluid checks, tire rotations)
Component Replacement:
Yes (Step-by-step instructions for replacing virtually all vehicle components)
Rebuilding Procedures:
Yes (Detailed instructions for rebuilding engines, transmissions, and differentials)
Adjustment Procedures:
Yes (Alignment, clutch adjustment, parking brake adjustment)
Wiring Diagrams:
Yes (Comprehensive, system-specific wiring schematics)
Technical Depth
Depth:
Factory-Level Diagnostic and Repair Procedures
Information Source:
Licensed Original Equipment (OE) Materials
📊 Manual Specifications
File Format
Format:
Digital (PDF, viewable via web browser)
Print Quality
Print Readability:
High Resolution, Suitable for Printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
LM7
Engine Displacement:
5.3L (327 ci)
Engine Configuration:
V8, Overhead Valve (OHV), Sequential Fuel Injection
Bore X Stroke:
3.78 in x 3.62 in (96.0 mm x 92.0 mm)
Compression Ratio:
9.5:1
Horsepower Rating:
285 hp @ 5200 rpm
Torque Rating:
325 lb-ft @ 4000 rpm
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Multi-Port Fuel Injection (MPFI)
Recommended Octane:
87
Engine Options
Other Engine Option:
Vortec 7400 7.4L V8 (L29 OHV)
7.4L Horsepower:
300 hp @ 4000 rpm
7.4L Torque:
440 lb-ft @ 3200 rpm
🔧 Transmission
Standard
Type:
NV4500 5-Speed Manual
Optional
Type:
4L80-E 4-Speed Automatic
Features
Transfer Case:
NP263 Electronic Shift Transfer Case (part-time 4WD)
Automatic Transmission Fluid Type:
Dexron III
Manual Transmission Fluid Type:
GM Synchromesh (or equivalent GL-4 rated fluid)
📐 Dimensions
Exterior
Wheelbase Regular Cab:
130.0 inches (3302 mm)
Wheelbase Extended Cab:
153.0 inches (3886 mm)
Overall Length Short Bed:
227.0 inches (5766 mm)
Overall Length Long Bed:
248.4 inches (6309 mm)
Weights
Curb Weight Approx:
5,000 - 6,000 lbs (depending on configuration)
Gross Vehicle Weight Rating Gvwr:
8,600 lbs (for 2500 models)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
Not rated (Vehicle design predates comprehensive modern NHTSA ratings for this class)
NHTSA Frontal Crash Passenger:
Not rated
Active Features
ABS:
Standard (Four-wheel Anti-lock Braking System)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags (Standard)
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with Cassette and CD Player (Optional)
Driver Assistance
Cruise Control:
Standard
Connectivity
Trailer Wiring:
Factory trailer wiring harness (4-pin or 7-pin depending on towing package)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 to 7,500 miles (depending on oil type and driving conditions, consult manual for specifics)
Engine Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 15,000 to 30,000 miles or as needed
Spark Plug Replacement:
Approximately 100,000 miles (if using Extended Life Iridium plugs)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (Conventional or Synthetic)
Engine Oil Capacity:
5.5 quarts (5.2 L) with filter for 5.3L engine
Coolant Type:
GM P/N 12346477 (Orange, Long-Life) or equivalent ethylene glycol based coolant
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
Ball joints, tie rod ends, brake pads/rotors, exhaust components, idler/pitman arms (typical for heavy-duty trucks of this era)
Ticking Lifters:
Can occur on 5.3L Vortec engines due to various factors, often related to oil viscosity or wear.
Rear Main Seal Leaks:
Can develop over time, particularly in manual transmission models.
📚 Vehicle History
Brand Heritage
Chevrolet Trucks:
Long-standing reputation for durable and capable trucks since the 1930s.
Model Evolution
K Series:
The K-series represented Chevrolet's full-size four-wheel-drive pickup trucks, a lineage dating back to the 1960s.
Gmt800 Platform:
The 2000 K2500 is part of the GMT800 platform, a significant redesign that introduced improved aerodynamics, comfort, and chassis dynamics.
Production
Manufacturing Location:
Fort Wayne, Indiana; Janesville, Wisconsin (USA)
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The GMT800 platform received numerous 'Truck of the Year' awards from various automotive publications upon its introduction.
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