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2000 DODGE Neon Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2000 Codes Platform: PL (Chrysler Neon platform) 👋 Introduction Market Position Segment: Compact car, economy segment. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Hyundai Elantra. Key Features Vehicle Appeal: Affordability, fuel efficiency, sporty styling (especially ACR trims), and a fun-to-drive character. Manual Value Target Audience: Professional mechanics, DIY enthusiasts, auto repair shops. 📋 Manual Details Coverage Areas Vehicle Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Exhaust System, Cooling System, Electrical System, Body, HVAC, Safety Restraints Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system, oil pump, oil filter, cooling system, radiator, water pump, thermostat. Engine Performance: Fuel delivery system, fuel injectors, fuel pump, fuel filter, throttle body, intake manifold, exhaust system, catalytic converter, mufflers, emission controls. Transmission Manual: Clutch system, clutch disc, pressure plate, flywheel, transmission internal components, gear selection, shifting mechanisms, transmission fluid. Transmission Automatic: Torque converter, valve body, planetary gear sets, transmission control module (TCM), transmission fluid, transmission cooler. Drivetrain: Front-wheel drive system, axles, CV joints, differential, driveshafts. Suspension: Front suspension (struts, control arms, ball joints, sway bar), rear suspension (torsion beam axle, shocks, springs), wheel bearings. Steering: Power steering system, steering gear, tie rods, steering column, steering wheel. Brakes: Front disc brakes, rear drum brakes (or disc brakes depending on trim), brake calipers, brake pads, brake rotors, brake drums, brake shoes, master cylinder, brake booster, ABS system. Electrical System: Battery, alternator, starter motor, ignition system, spark plugs, ignition coils, wiring diagrams, fuses, relays, lighting system (headlights, taillights, interior lights), power windows, power locks, instrument cluster. Body: Body panel removal and installation, doors, hood, trunk lid, bumpers, interior trim, glass, seals. HVAC: Air conditioning system, heater core, blower motor, climate control panel, refrigerant recharge, diagnostic procedures. Safety Restraints: Airbag system, seat belts, SRS module, diagnostic procedures. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt replacement, spark plug replacement, brake pad replacement, tire rotation. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, code reading and interpretation (OBD-II), component testing. Repair: Component removal and installation, engine overhaul, transmission repair, brake system repair, suspension component replacement, electrical component repair. Diagnostics: Detailed diagnostic procedures for all major systems, including powertrain control module (PCM), anti-lock braking system (ABS), and airbag system (SRS). Specifications: Torque specifications for all fasteners, engine clearances, fluid capacities, electrical component resistance values. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Resolution: High-resolution, suitable for printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Searchability Text Search: Yes, fully searchable text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code: ECC / EAS (2.0L SOHC 16V) Displacement: 2.0 Liters (1996 cc) Configuration: Inline 4-cylinder Bore X Stroke: 87.5 mm x 83.0 mm Compression Ratio: 9.3:1 Valvetrain: SOHC 16-Valve Performance Horsepower: 132 hp @ 5600 RPM (Standard SOHC) Torque: 130 lb-ft @ 4400 RPM (Standard SOHC) Engine Code Performance: EJA (2.0L DOHC 16V - ACR models) Horsepower DOHc: 145 hp @ 6400 RPM (ACR DOHC) Torque DOHc: 135 lb-ft @ 4800 RPM (ACR DOHC) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended Lubrication Oil Type: API Service SN, SM, SL, or SJ (or equivalent) SAE 5W-30 Oil Capacity With Filter: 4.0 US quarts (3.8 Liters) 🔧 Transmission Standard Type Std: 5-Speed Manual Transmission Optional Type Opt: 4-Speed Automatic Transmission Features Transmission Fluid Manual: API GL-4 SAE 75W-90 (or specified manual transmission fluid) Transmission Fluid Automatic: Chrysler ATF+4 (or equivalent, Mopar P/N 05013457AA) Clutch Type: Dry single plate, hydraulically actuated 📐 Dimensions Exterior Length: 161.9 inches (4112 mm) Width: 67.2 inches (1707 mm) Height: 54.2 inches (1377 mm) (Coupe), 55.1 inches (1400 mm) (Sedan) Wheelbase: 98.4 inches (2499 mm) Front Track: 58.0 inches (1473 mm) Rear Track: 57.7 inches (1466 mm) Interior Passenger Volume: Approx. 89.5 cu ft (2534 L) Cargo Trunk Volume: Approx. 11.7 cu ft (331 L) (Sedan), 7.0 cu ft (198 L) (Coupe) Weights Curb Weight Min: 2775 lbs (1259 kg) Curb Weight Max: 2900 lbs (1315 kg) Gross Vehicle Weight Rating: Approx. 3700 lbs (1678 kg) Wheels Tires Standard Tire Size: 185/70R14 Optional Tire Size Sport: 195/60R15 (ACR models) Wheel Bolt Pattern: 4x100 mm Wheel Size: 14 x 5.5 inches (standard), 15 x 6 inches (optional) 🛡️ Safety Features Ratings NHTSA Frontal Driver: Good (when equipped with airbags) NHTSA Frontal Passenger: Good (when equipped with airbags) IIHS Frontal Offset: Acceptable Active Features ABS: Optional on most trims, standard on some performance variants. Passive Features Airbags Front: Driver...
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2000 DODGE Neon Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
2000
Codes
Platform:
PL (Chrysler Neon platform)
👋 Introduction
Market Position
Segment:
Compact car, economy segment.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Hyundai Elantra.
Key Features
Vehicle Appeal:
Affordability, fuel efficiency, sporty styling (especially ACR trims), and a fun-to-drive character.
Manual Value
Target Audience:
Professional mechanics, DIY enthusiasts, auto repair shops.
📋 Manual Details
Coverage Areas
Vehicle Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Exhaust System, Cooling System, Electrical System, Body, HVAC, Safety Restraints
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system, oil pump, oil filter, cooling system, radiator, water pump, thermostat.
Engine Performance:
Fuel delivery system, fuel injectors, fuel pump, fuel filter, throttle body, intake manifold, exhaust system, catalytic converter, mufflers, emission controls.
Transmission Manual:
Clutch system, clutch disc, pressure plate, flywheel, transmission internal components, gear selection, shifting mechanisms, transmission fluid.
Transmission Automatic:
Torque converter, valve body, planetary gear sets, transmission control module (TCM), transmission fluid, transmission cooler.
Drivetrain:
Front-wheel drive system, axles, CV joints, differential, driveshafts.
Suspension:
Front suspension (struts, control arms, ball joints, sway bar), rear suspension (torsion beam axle, shocks, springs), wheel bearings.
Steering:
Power steering system, steering gear, tie rods, steering column, steering wheel.
Brakes:
Front disc brakes, rear drum brakes (or disc brakes depending on trim), brake calipers, brake pads, brake rotors, brake drums, brake shoes, master cylinder, brake booster, ABS system.
Electrical System:
Battery, alternator, starter motor, ignition system, spark plugs, ignition coils, wiring diagrams, fuses, relays, lighting system (headlights, taillights, interior lights), power windows, power locks, instrument cluster.
Body:
Body panel removal and installation, doors, hood, trunk lid, bumpers, interior trim, glass, seals.
HVAC:
Air conditioning system, heater core, blower motor, climate control panel, refrigerant recharge, diagnostic procedures.
Safety Restraints:
Airbag system, seat belts, SRS module, diagnostic procedures.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt replacement, spark plug replacement, brake pad replacement, tire rotation.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, code reading and interpretation (OBD-II), component testing.
Repair:
Component removal and installation, engine overhaul, transmission repair, brake system repair, suspension component replacement, electrical component repair.
Diagnostics:
Detailed diagnostic procedures for all major systems, including powertrain control module (PCM), anti-lock braking system (ABS), and airbag system (SRS).
Specifications:
Torque specifications for all fasteners, engine clearances, fluid capacities, electrical component resistance values.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Searchability
Text Search:
Yes, fully searchable text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Code:
ECC / EAS (2.0L SOHC 16V)
Displacement:
2.0 Liters (1996 cc)
Configuration:
Inline 4-cylinder
Bore X Stroke:
87.5 mm x 83.0 mm
Compression Ratio:
9.3:1
Valvetrain:
SOHC 16-Valve
Performance
Horsepower:
132 hp @ 5600 RPM (Standard SOHC)
Torque:
130 lb-ft @ 4400 RPM (Standard SOHC)
Engine Code Performance:
EJA (2.0L DOHC 16V - ACR models)
Horsepower DOHc:
145 hp @ 6400 RPM (ACR DOHC)
Torque DOHc:
135 lb-ft @ 4800 RPM (ACR DOHC)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Lubrication
Oil Type:
API Service SN, SM, SL, or SJ (or equivalent) SAE 5W-30
Oil Capacity With Filter:
4.0 US quarts (3.8 Liters)
🔧 Transmission
Standard
Type Std:
5-Speed Manual Transmission
Optional
Type Opt:
4-Speed Automatic Transmission
Features
Transmission Fluid Manual:
API GL-4 SAE 75W-90 (or specified manual transmission fluid)
Transmission Fluid Automatic:
Chrysler ATF+4 (or equivalent, Mopar P/N 05013457AA)
Clutch Type:
Dry single plate, hydraulically actuated
📐 Dimensions
Exterior
Length:
161.9 inches (4112 mm)
Width:
67.2 inches (1707 mm)
Height:
54.2 inches (1377 mm) (Coupe), 55.1 inches (1400 mm) (Sedan)
Wheelbase:
98.4 inches (2499 mm)
Front Track:
58.0 inches (1473 mm)
Rear Track:
57.7 inches (1466 mm)
Interior
Passenger Volume:
Approx. 89.5 cu ft (2534 L)
Cargo
Trunk Volume:
Approx. 11.7 cu ft (331 L) (Sedan), 7.0 cu ft (198 L) (Coupe)
Weights
Curb Weight Min:
2775 lbs (1259 kg)
Curb Weight Max:
2900 lbs (1315 kg)
Gross Vehicle Weight Rating:
Approx. 3700 lbs (1678 kg)
Wheels Tires
Standard Tire Size:
185/70R14
Optional Tire Size Sport:
195/60R15 (ACR models)
Wheel Bolt Pattern:
4x100 mm
Wheel Size:
14 x 5.5 inches (standard), 15 x 6 inches (optional)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Good (when equipped with airbags)
NHTSA Frontal Passenger:
Good (when equipped with airbags)
IIHS Frontal Offset:
Acceptable
Active Features
ABS:
Optional on most trims, standard on some performance variants.
Passive Features
Airbags Front:
Driver and front passenger airbags standard.
Seat Belts:
Three-point front and rear seat belts, driver's side pretensioner.
Child Seat Anchors:
LATCH system (Lower Anchors and Tethers for Children) not standard in 2000, ISOFIX system may apply in some markets.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional cassette player, basic speaker system. Aftermarket upgrades common.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Usb Ports:
N/A (No factory USB ports in 2000)
Comfort Features
Air Conditioning:
Standard on most trims, manual climate control.
Power Windows Locks:
Optional on some trims, standard on higher trims or ACR.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles (48,000 km).
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for platinum-tipped spark plugs (recommended).
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years, whichever comes first.
Transmission Fluid Change Auto:
Every 60,000 miles (97,000 km) or 4 years, whichever comes first.
Transmission Fluid Change Manual:
Inspect at 60,000 miles (97,000 km), change if necessary or at higher mileage intervals.
Fluid Specifications
Brake Fluid:
DOT 3
Power Steering Fluid:
Chrysler ATF+4 or equivalent.
Coolant Type:
Chrysler 5-Year Coolant/Antifreeze (or equivalent ethylene glycol-based coolant meeting Chrysler specification MS-9769)
Known Issues
Engine Mounts:
Can degrade over time, leading to vibration.
Suspension Components:
Ball joints, tie rod ends, and wheel bearings can wear out, especially with aggressive driving.
Oil Leaks:
Valve cover gasket and oil pan gasket are common leak points.
Radiator And Hoses:
Can degrade and leak over time, leading to overheating.
Evaporative Emission System:
Canister purge valve and vent solenoid issues can cause Check Engine Light illumination.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler)
Model Evolution
Generation:
Second Generation Dodge Neon (1999-2005)
Design Changes Gen2:
Redesigned exterior and interior, improved chassis rigidity, updated powertrain options.
Production
Manufacturing Plant:
Belvidere Assembly Plant, Illinois, USA
Production Years:
1999-2005 (for this generation)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list in its debut year (1995), though not specifically for the 2000 model year, the platform's reputation for value and performance was established.
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