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2000 Fiat Ulysse (1st gen) Service and Repair Manual

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📚 Vehicle Manual Information 2000 Fiat Ulysse (1st gen) Service and Repair Manual 📋 Jump to Section... 🏷️ Basic Information 👋 Introduction 📋 Manual Details 📖 Manual Coverage 📊 Manual...
Type: Cars
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Sku: 584735
Tags: Fiat Ulysse
2000 Fiat Ulysse (1st gen) Service and Repair Manual
📚 Vehicle Manual Information
2000 Fiat Ulysse (1st gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Fiat
Model:
Ulysse
Year:
2000
Generation
Generation Designation:
1st Generation (Type 179)
Codes
Platform Code:
SEMPERIT platform (shared with Peugeot 806, Citroën Evasion, Lancia Zeta)
👋 Introduction
Market Position
Vehicle Segment:
Large MPV (Multi-Purpose Vehicle)
Key Selling Points:
Spacious interior, flexible seating, family-oriented transport, European design
Competitive Analysis
Primary Competitors:
Citroën Evasion, Peugeot 806, Lancia Zeta, Renault Espace, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra
Key Features
Body Style:
Seven-seater MPV with sliding rear doors
Interior Flexibility:
Configurable seating arrangement, removable rear seats
📋 Manual Details
Coverage Areas
Documentation Type:
Service and Repair Manual
Page Count
Estimated Page Count:
250-350
Manual Type
Manual Classification:
Professional Workshop Manual
Language
Primary Language:
English
Format
Delivery Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Petrol & Diesel), Transmission (Manual & Automatic)
Chassis:
Suspension (Front & Rear), Steering, Brakes (ABS, EBD), Wheels & Tires
Electrical:
12V Electrical System, Lighting, Instrumentation, Powertrain Management (ECU), HVAC Controls, Body Electronics (Power Windows, Locks, Mirrors, Sunroof)
Body And Interior:
Body Panels, Doors, Seats, Trim, Safety Restraints (Airbags, Seatbelts)
Procedures Included
Maintenance Tasks:
Oil Changes, Filter Replacements, Spark Plug Service, Coolant Flushes, Brake Fluid Replacement, Belt Inspections & Replacements
Diagnostic Procedures:
Troubleshooting Faults, DTC Interpretation (where applicable), Component Testing
Repair Tasks:
Engine Component Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs, Electrical Component Replacement, Bodywork Repairs
Special Procedures:
Timing Belt Replacement, Fuel System Servicing, Climate Control System Diagnostics
Technical Depth
Diagnostic Capability:
Intermediate to Advanced (including wiring diagrams and diagnostic flowcharts)
Repair Scope:
Comprehensive, covering routine maintenance to major component overhauls and rebuilds
Information Type:
Step-by-step instructions, torque specifications, component identification, diagnostic charts, wiring diagrams, technical service bulletins (TSBs) where applicable
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Digital Resolution:
High-resolution scans suitable for digital viewing and printing
Binding Type
Physical Equivalent Binding:
Wire-O or Perfect Bound (for reference to physical manuals)
Paper Type
Physical Equivalent Paper:
Durable, coated paper stock suitable for workshop environments (for reference to physical manuals)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
XU10J2TE (2.0L Turbo Petrol), EW10J4 (2.0L 16V Petrol), RHZ (2.0L HDi Diesel), RHW (2.0L HDi 16V Diesel)
Engine Displacement Petrol 2.0:
1998 cc
Engine Displacement Diesel 2.0:
1997 cc
Performance 2.0 Petrol Turbo
Horsepower 2.0 Turbo:
147 hp @ 5300 rpm
Torque 2.0 Turbo:
235 Nm @ 2500 rpm
Performance 2.0 Hdi Diesel
Horsepower 2.0 Hdi:
109 hp @ 4000 rpm
Torque 2.0 Hdi:
250 Nm @ 1750 rpm
Fuel System Petrol
Fuel Injection Petrol:
Multi-point Fuel Injection (MPI)
Fuel System Diesel
Fuel Injection Diesel:
Direct Injection (DI) with Turbocharger and Intercooler (HDi)
Engine Notes
Cylinder Configuration:
Inline 4-cylinder
🔧 Transmission
Standard Transmission
Standard Gearbox Petrol:
5-speed Manual (ML5C)
Standard Gearbox Diesel:
5-speed Manual (ML5C or similar)
Optional Transmission
Optional Gearbox:
4-speed Automatic (AL4 - likely for 2.0 petrol)
Features
Clutch Type:
Hydraulically operated dry single plate clutch
Transmission Fluid Type Manual:
GL-5 75W-80 or 75W-90 Synthetic Gear Oil
Transmission Fluid Type Automatic:
ATF DEXRON II/III (check specific model variant)
📐 Dimensions
Exterior
Length:
approx. 4700 mm
Width:
approx. 1800 mm
Height:
approx. 1750 mm
Wheelbase:
approx. 2820 mm
Interior
Seating Capacity:
7
Cargo
Cargo Volume With All Seats Up:
approx. 300-400 litres (variable)
Cargo Volume With Rear Seats Removed:
over 1000 litres
Weights
Curb Weight Petrol:
approx. 1600-1700 kg
Curb Weight Diesel:
approx. 1650-1750 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating General:
4 stars (for early models, may vary by specific test year and equipment)
Active Features
ABS:
Standard on most models, often with EBD (Electronic Brakeforce Distribution)
Traction Control Esp:
Optional or standard on higher trims/later models
Passive Features
Airbags:
Driver, front passenger airbags; optional side airbags
Seatbelts:
3-point seatbelts with pretensioners for front seats, 3-point belts for all rear seats
Child Seat Anchors:
ISOFIX points on rear seats (availability may vary by market/trim)
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with steering wheel mounted controls on higher trims.
Display:
Central digital display for climate control, radio, and trip computer.
Driver Assistance
Cruise Control:
Available as an option or standard on higher trim levels.
Parking Assistance:
Rear parking sensors were available as an option on later models.
Connectivity
Auxiliary Inputs:
Generally not present in factory systems of this era; aftermarket solutions may exist.
Climate Control
HVAC System:
Manual air conditioning or optional automatic climate control, with rear ventilation outlets.
🔧 Maintenance
Service Intervals Oil Petrol
Engine Oil Change Interval Petrol:
Every 15,000 km or 12 months, whichever comes first (or as per manual recommendations based on driving conditions).
Service Intervals Oil Diesel
Engine Oil Change Interval Diesel:
Every 10,000-15,000 km or 12 months, whichever comes first (HDi engines can be sensitive to oil quality).
Service Intervals Timing Belt
Timing Belt Replacement Interval:
Every 90,000-120,000 km or 5-6 years, crucial for these engines to prevent catastrophic failure.
Fluid Specifications
Engine Oil Specification Petrol:
API SJ/SL, ACEA A3/B3 or A3/B4, viscosity grade 10W-40 or 5W-40 (synthetic recommended for turbo)
Engine Oil Specification Diesel:
API CF/CG-4, ACEA B3/B4, viscosity grade 5W-40 (synthetic recommended for HDi)
Coolant Specification:
OAT (Organic Acid Technology) or HOAT antifreeze, typically purple or orange, with a 50/50 mix of concentrate and distilled water.
Brake Fluid Specification:
DOT 4
Known Issues
Common Wear Items:
Front suspension components (wishbone bushes, ball joints), rear suspension trailing arm bushes, clutch wear, exhaust system corrosion
Engine Specific Issues Hdi:
Turbocharger issues (variable geometry on later HDi), injector problems, EGR valve clogging, potential for head gasket failure if overheated
Engine Specific Issues Petrol:
Ignition coil failure (2.0 16V EW10J4), oil leaks, potential thermostat issues
Electrical Issues:
Central locking problems, power window motor failures, intermittent dashboard warning lights, issues with the multiplexed wiring system (where fitted).
Body Related Issues:
Sliding door mechanism wear and lubrication issues, water ingress through sunroof or door seals, tailgate struts weakening.
Parts Catalog Reference
Oem Part Number Example Oil Filter:
e.g., 086.50.101.90 or equivalent MANN-FILTER W930/20
Oem Part Number Example Air Filter:
e.g., 1444.S7 or equivalent BOSCH F026400038
📚 Vehicle History
Brand Heritage
Fiat History Brief:
Founded in 1899, Fiat is one of Italy's oldest and largest automobile manufacturers, known for its innovative designs and mass production capabilities.
Model Evolution
Ulysse Development:
Part of a joint venture with PSA Peugeot Citroën (now Stellantis) resulting in the 'Eurovan' platform, shared with the Peugeot 806, Citroën Evasion, and Lancia Zeta.
First Generation Debut:
Launched in 1994, with updates and facelifts throughout its production run, including the 2000 model year update.
Production
Manufacturing Location:
Sevel Sud plant in Val di Sangro, Italy
Production Period First Gen:
1994-2002
🏆 Awards & Recognition
Recognitions
Model Competitions:
The Eurovan platform (including the Ulysse) was a significant entrant in the European MPV market, often praised for its practicality and European styling, though perhaps not garnering specific individual awards as much as its competitors.
Ratings
Consumer Reports General:
Consumer reports from the era often highlighted its spaciousness and driving comfort, but also noted common reliability concerns typical of Fiat vehicles from this period, particularly in electrical and powertrain systems.
Certifications
Safety Certifications:
Compliant with all relevant European safety standards for the period of its manufacture.
🏆 Professional Vehicle Manual Information
Comprehensive technical documentation for maintenance, repair, and operation
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