Plymouth Voyager 2000 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Plymouth Model: Voyager Year: 2000 Generation Generation: NS Codes Chassis Code: GS (North America) 👋 Introduction Market Position Category: Minivan Segment: Family/Utility Vehicle Competitive Analysis Key Competitors: Chevrolet Venture, Pontiac Montana, Ford Windstar, Honda Odyssey, Toyota Sienna. Key Features Versatility: Known for its flexible seating arrangements and cargo capacity, making it a popular choice for families. Value: Offered a good balance of features and affordability, positioning it as a strong contender in its segment. Powertrain Options: Offered robust V6 engine options for ample power and towing capability. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and overhaul Page Count Estimated Page Count: Est. 2000+ pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul of all engines offered for the 2000 Plymouth Voyager, including removal and installation, internal components, cooling system, fuel system, lubrication system, and exhaust system. Transmission: Repair and overhaul procedures for automatic transmissions, including diagnosis, component replacement, fluid service, and torque converter. Electrical System: Comprehensive coverage of the electrical system, including wiring diagrams, charging system, starting system, lighting, ignition system, and accessory circuits. Brakes: Diagnosis, repair, and overhaul of the hydraulic brake system, including ABS (if equipped), disc and drum brake components, parking brake. Suspension Steering: Repair and adjustment procedures for suspension components (struts, shocks, control arms, ball joints, sway bars) and steering system (rack and pinion, power steering pump). Body Chassis: Procedures for body panel removal and installation, interior trim, glass replacement, door and lock mechanisms, and structural components. Procedures Included Maintenance: Routine maintenance procedures, including oil changes, filter replacements, fluid checks and top-offs, tire rotation, and general inspection. Diagnostics: Detailed diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, and step-by-step diagnostic procedures for various systems. Repair Overhaul: Complete step-by-step instructions for the removal, disassembly, repair, reassembly, and installation of all major vehicle components and systems. Tune Ups: Specific procedures for engine tune-ups, including ignition timing, spark plug replacement, and fuel system adjustments. Technical Depth Depth: Full factory-level technical depth, suitable for professional technicians and advanced DIY enthusiasts, covering everything from routine maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Format: PDF Delivery: Electronic delivery via email Printable: Yes Print Quality Quality: High-resolution, ensuring clear text and legible diagrams. Binding Type Type: Digital (PDF) - No physical binding. Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.4L (2429cc) DOHC 16-valve Inline-4 (4-cylinder) Engine Option 1 Hp: Approx. 150 hp @ 5800 rpm Engine Option 1 Torque: Approx. 165 lb-ft @ 4400 rpm Engine Option 2: 3.0L (2972cc) SOHC 12-valve V6 (V6) Engine Option 2 Hp: Approx. 158 hp @ 5100 rpm Engine Option 2 Torque: Approx. 180 lb-ft @ 3000 rpm Engine Option 3: 3.3L (3301cc) SOHC 12-valve V6 (V6) Engine Option 3 Hp: Approx. 180 hp @ 5000 rpm Engine Option 3 Torque: Approx. 205 lb-ft @ 3000 rpm Performance Performance Notes: Engine options provided a range of performance, with the V6 engines offering more robust acceleration and towing capability. The manual covers all these variations. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Option 1: 4-speed automatic transmission (41TE/42LE) Optional Transmission Option 2: 5-speed manual transmission (less common, primarily for base models or specific export markets) Features Transmission Features: The 4-speed automatic was the predominant transmission, designed for smooth shifting and efficient operation. The manual addresses its maintenance, diagnostics, and repair. 📐 Dimensions Exterior Length: Approx. 195.4 inches Width: Approx. 72.2 inches Height: Approx. 68.5 inches Wheelbase: Approx. 113.8 inches Cargo Cargo Volume Behind 3Rd Row: Approx. 30.4 cubic feet Cargo Volume With 3Rd Row Folded: Approx. 79.1 cubic feet Cargo Volume With 2Nd And 3Rd Rows Removed: Approx. 151.8 cubic feet Weights Curb Weight: Approx. 3,700 - 4,200 lbs (varies by engine and trim) Gross Vehicle Weight Rating: Approx. 5,500 - 5,800 lbs 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 stars (2000 models) NHTSA Front Impact Passenger: 4 stars (2000 models) IIHS Offset Crash Rating: Acceptable (2000 models) Active Features ABS: Available Anti-lock Braking System (ABS) on most models. Traction Control: Available Traction Control System (TCS). Passive Features Airbags: Driver and front passenger airbags. Seat Belts: Three-point seat belts for all occupants, including integrated child seat restraints. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or optional CD player with various speaker configurations. Climate Control: Manual or optional automatic climate control systems. Driver Assistance Cruise Control: Standard or optional cruise control system. Connectivity Connectivity Features: Limited connectivity features by modern standards; primarily focused on basic vehicle operation and comfort. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on...
Chevrolet Venture, Pontiac Montana, Ford Windstar, Honda Odyssey, Toyota Sienna.
Key Features
Versatility:
Known for its flexible seating arrangements and cargo capacity, making it a popular choice for families.
Value:
Offered a good balance of features and affordability, positioning it as a strong contender in its segment.
Powertrain Options:
Offered robust V6 engine options for ample power and towing capability.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and overhaul
Page Count
Estimated Page Count:
Est. 2000+ pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul of all engines offered for the 2000 Plymouth Voyager, including removal and installation, internal components, cooling system, fuel system, lubrication system, and exhaust system.
Transmission:
Repair and overhaul procedures for automatic transmissions, including diagnosis, component replacement, fluid service, and torque converter.
Electrical System:
Comprehensive coverage of the electrical system, including wiring diagrams, charging system, starting system, lighting, ignition system, and accessory circuits.
Brakes:
Diagnosis, repair, and overhaul of the hydraulic brake system, including ABS (if equipped), disc and drum brake components, parking brake.
Suspension Steering:
Repair and adjustment procedures for suspension components (struts, shocks, control arms, ball joints, sway bars) and steering system (rack and pinion, power steering pump).
Body Chassis:
Procedures for body panel removal and installation, interior trim, glass replacement, door and lock mechanisms, and structural components.
Procedures Included
Maintenance:
Routine maintenance procedures, including oil changes, filter replacements, fluid checks and top-offs, tire rotation, and general inspection.
Diagnostics:
Detailed diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, and step-by-step diagnostic procedures for various systems.
Repair Overhaul:
Complete step-by-step instructions for the removal, disassembly, repair, reassembly, and installation of all major vehicle components and systems.
Tune Ups:
Specific procedures for engine tune-ups, including ignition timing, spark plug replacement, and fuel system adjustments.
Technical Depth
Depth:
Full factory-level technical depth, suitable for professional technicians and advanced DIY enthusiasts, covering everything from routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Delivery:
Electronic delivery via email
Printable:
Yes
Print Quality
Quality:
High-resolution, ensuring clear text and legible diagrams.
Binding Type
Type:
Digital (PDF) - No physical binding.
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.4L (2429cc) DOHC 16-valve Inline-4 (4-cylinder)
Engine Option 1 Hp:
Approx. 150 hp @ 5800 rpm
Engine Option 1 Torque:
Approx. 165 lb-ft @ 4400 rpm
Engine Option 2:
3.0L (2972cc) SOHC 12-valve V6 (V6)
Engine Option 2 Hp:
Approx. 158 hp @ 5100 rpm
Engine Option 2 Torque:
Approx. 180 lb-ft @ 3000 rpm
Engine Option 3:
3.3L (3301cc) SOHC 12-valve V6 (V6)
Engine Option 3 Hp:
Approx. 180 hp @ 5000 rpm
Engine Option 3 Torque:
Approx. 205 lb-ft @ 3000 rpm
Performance
Performance Notes:
Engine options provided a range of performance, with the V6 engines offering more robust acceleration and towing capability. The manual covers all these variations.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Option 1:
4-speed automatic transmission (41TE/42LE)
Optional
Transmission Option 2:
5-speed manual transmission (less common, primarily for base models or specific export markets)
Features
Transmission Features:
The 4-speed automatic was the predominant transmission, designed for smooth shifting and efficient operation. The manual addresses its maintenance, diagnostics, and repair.
📐 Dimensions
Exterior
Length:
Approx. 195.4 inches
Width:
Approx. 72.2 inches
Height:
Approx. 68.5 inches
Wheelbase:
Approx. 113.8 inches
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 30.4 cubic feet
Cargo Volume With 3Rd Row Folded:
Approx. 79.1 cubic feet
Cargo Volume With 2Nd And 3Rd Rows Removed:
Approx. 151.8 cubic feet
Weights
Curb Weight:
Approx. 3,700 - 4,200 lbs (varies by engine and trim)
Gross Vehicle Weight Rating:
Approx. 5,500 - 5,800 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 stars (2000 models)
NHTSA Front Impact Passenger:
4 stars (2000 models)
IIHS Offset Crash Rating:
Acceptable (2000 models)
Active Features
ABS:
Available Anti-lock Braking System (ABS) on most models.
Traction Control:
Available Traction Control System (TCS).
Passive Features
Airbags:
Driver and front passenger airbags.
Seat Belts:
Three-point seat belts for all occupants, including integrated child seat restraints.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or optional CD player with various speaker configurations.
Climate Control:
Manual or optional automatic climate control systems.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Connectivity
Connectivity Features:
Limited connectivity features by modern standards; primarily focused on basic vehicle operation and comfort.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. The manual details specific recommendations.
Transmission Fluid Change:
Typically recommended every 30,000-50,000 miles. Refer to the manual for the exact interval and procedure.
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil:
SAE 5W-30 recommended for most engine variants. Refer to the manual for specific viscosity based on temperature and engine. Chrysler spec MS-6395.
Transmission Fluid:
ATF+4 (or equivalent Mopar ATF+4 specification) for automatic transmissions. The manual will specify the correct type and capacity.
Coolant:
Mopar Antifreeze/Coolant (HOAT type) or equivalent, typically a 50/50 mix with distilled water.
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent.
Known Issues
Transmission Slippage:
Some transmissions, particularly the 41TE/42LE, could develop issues with slippage or harsh shifting due to wear in clutch packs or valve body problems. The manual provides diagnostic steps.
Headlight Switch Failure:
The headlight switch could be prone to failure, leading to intermittent or complete loss of exterior lighting. The manual covers its diagnosis and replacement.
Rear Wiper Motor:
The rear wiper motor could fail, requiring replacement. The manual details the removal and installation process.
Ignition Switch Failure:
The ignition switch could wear out, causing starting issues or intermittent electrical problems. Troubleshooting and replacement procedures are in the manual.
Cv Axle Boots:
Torn CV axle boots can lead to joint failure, a common wear item on front-wheel-drive vehicles. The manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Brand:
Plymouth was an automotive brand of Chrysler, known for offering value-oriented vehicles.
Model Evolution
Generation Ns:
The 2000 Voyager is part of the second generation (NS) of the Dodge Caravan/Plymouth Voyager platform, introduced in 1995. This generation featured a sleeker design and improved aerodynamics over the original.
Production
Manufacturing Location:
North American assembly plants, primarily Windsor, Ontario, Canada, and Saltillo, Mexico.
Production Years Ns Generation:
1996-2000
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The Plymouth Voyager (as part of the Dodge Caravan/Chrysler Town & Country family) was a frequent recipient of Car and Driver's 'Ten Best' lists in its earlier generations, establishing its reputation for innovation and practicality.