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Suzuki ATV LT 300 King Quad 2000 Factory Service Repair Manu

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🏷️ Basic Information Identification Make: Suzuki Model: LT-F300F King Quad Year: 2000 Codes Vin Prefix: JS1 👋 Introduction Market Position Segment: Mid-size utility ATV Target Audience: Recreational riders, farmers, light utility work Competitive Analysis Competitors: Honda TRX300FW, Yamaha Wolverine 350, Kawasaki Bayou 300 Key Features Vehicle Features: Shaft drive, automatic transmission (likely CVT or torque converter), 4WD (on some variants, though the name 'King Quad' implies this, LT-F300F often referred to a 2WD), independent front suspension. Manual Value Proposition: Provides dealer-level repair and maintenance information, enabling owners to perform their own servicing and repairs, saving costs and extending vehicle life. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Electrical Schematics Page Count Estimated Pages: 300+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, top-end and bottom-end rebuilds, timing, valve clearance, carburetor tuning. Fuel System: Fuel tank, fuel pump, fuel filter, carburetor (CV type), fuel lines, fuel shut-off. Lubrication System: Oil pump, oil filter, oil passages, oil pressure testing, oil change procedures, fluid capacities. Cooling System: Radiator, cooling fan, thermostat, coolant, hoses, water pump. Transmission: Shaft drive system, differential gears, lubrication, seals, bearings, output shaft, U-joints. Chassis: Frame inspection, suspension (front and rear), steering system, wheel bearings, hubs. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), lighting, starter motor, switches. Brakes: Front and rear brake systems (likely drum or disc depending on exact spec), brake fluid, master cylinder, calipers, lines, bleeding procedures. Bodywork: Fenders, plastics, seat, handlebars, footrests, racks. Procedures Included Maintenance: Periodic maintenance schedules, oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable, though this model is shaft drive), tire pressure checks, lubrication points. Troubleshooting: Diagnostic flowcharts for common problems, symptoms and causes, solutions for starting issues, poor running, electrical failures. Repair: Step-by-step instructions for component disassembly, repair, and reassembly of all major systems. Diagnostics: Component testing, electrical resistance checks, compression testing, idle speed adjustment. Technical Specifications: Torque specifications for critical fasteners, fluid capacities, engine timing settings, valve clearances, ignition timing. Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks and adjustments to complete engine and transmission rebuilds, including electrical system diagnostics and component replacement. 📊 Manual Specifications File Format Requirements: Adobe PDF Reader, WinZip (for extraction) Compatibility: All versions of Windows & Mac Interactivity: Zoom in/out functionality Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC Displacement: 280 cc Bore X Stroke: 72.0 mm x 68.6 mm Cooling System: Liquid-cooled Performance Horsepower: ~16-18 HP (Estimated) Torque: ~18-20 lb-ft (Estimated) Fuel System Carburetor Type: Mikuni CV (Constant Velocity) Fuel Type: Unleaded gasoline Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: SAE 10W-40 API SG or higher (Consult manual for exact spec) Compression Compression Ratio: 9.2:1 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) with high/low range and reverse. Drive System: Shaft drive to rear differential, likely 2WD standard configuration for LT-F300F (check model specifics). Optional Drive System: 4WD (may be a separate model designation like LT-F300FK, or a feature of the 'King Quad' branding, manual covers the applicable drive system). Features Differential: Locking front differential (if 4WD model) or standard rear differential. Transmission Fluid: Suzuki Gear Oil API GL-5 80W-90 (Consult manual for exact spec and capacity). 📐 Dimensions Exterior Length: Approx. 76.8 inches (1950 mm) Width: Approx. 43.1 inches (1095 mm) Height: Approx. 43.7 inches (1110 mm) Weights Dry Weight: Approx. 502 lbs (228 kg) Ground Clearance: Approx. 8.1 inches (205 mm) Cargo Front Rack Capacity: Approx. 44 lbs (20 kg) Rear Rack Capacity: Approx. 176 lbs (80 kg) Towing Towing Capacity: Not typically rated for towing in the traditional sense, but some models may have hitch provisions. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATV safety is regulated differently than passenger vehicles) Active Features Braking System: Hydraulic disc front brakes, sealed drum rear brake (common configuration for this model, check manual for specifics). Parking Brake: Yes Passive Features Lighting: Dual halogen headlights, LED taillight/brake light. Tires: AT-style knobby tires 💡 Technology Features Infotainment Features: N/A (Basic utility ATV with focus on function over features). Driver Assistance Features: N/A Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change: Every 1,000 km or 6 months (Consult manual for exact recommendation). Air Filter: Inspect and clean every 500 km, replace as needed. Spark Plug: Replace every 5,000 km or as needed (Consult manual for exact spec and gap). Valve Clearance: Check every 5,000 km or annually. Fluid Specifications Engine Oil Capacity: Approx. 1.7 liters (with filter change, consult manual). Coolant Type: Ethylene glycol-based antifreeze (50% mixture with distilled...
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Suzuki ATV LT 300 King Quad 2000 Factory Service Repair Manu
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-F300F King Quad
Year:
2000
Codes
Vin Prefix:
JS1
👋 Introduction
Market Position
Segment:
Mid-size utility ATV
Target Audience:
Recreational riders, farmers, light utility work
Competitive Analysis
Competitors:
Honda TRX300FW, Yamaha Wolverine 350, Kawasaki Bayou 300
Key Features
Vehicle Features:
Shaft drive, automatic transmission (likely CVT or torque converter), 4WD (on some variants, though the name 'King Quad' implies this, LT-F300F often referred to a 2WD), independent front suspension.
Manual Value Proposition:
Provides dealer-level repair and maintenance information, enabling owners to perform their own servicing and repairs, saving costs and extending vehicle life.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Electrical Schematics
Page Count
Estimated Pages:
300+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, top-end and bottom-end rebuilds, timing, valve clearance, carburetor tuning.
Fuel System:
Fuel tank, fuel pump, fuel filter, carburetor (CV type), fuel lines, fuel shut-off.
Lubrication System:
Oil pump, oil filter, oil passages, oil pressure testing, oil change procedures, fluid capacities.
Cooling System:
Radiator, cooling fan, thermostat, coolant, hoses, water pump.
Transmission:
Shaft drive system, differential gears, lubrication, seals, bearings, output shaft, U-joints.
Chassis:
Frame inspection, suspension (front and rear), steering system, wheel bearings, hubs.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), lighting, starter motor, switches.
Brakes:
Front and rear brake systems (likely drum or disc depending on exact spec), brake fluid, master cylinder, calipers, lines, bleeding procedures.
Bodywork:
Fenders, plastics, seat, handlebars, footrests, racks.
Procedures Included
Maintenance:
Periodic maintenance schedules, oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable, though this model is shaft drive), tire pressure checks, lubrication points.
Troubleshooting:
Diagnostic flowcharts for common problems, symptoms and causes, solutions for starting issues, poor running, electrical failures.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly of all major systems.
Diagnostics:
Component testing, electrical resistance checks, compression testing, idle speed adjustment.
Technical Specifications:
Torque specifications for critical fasteners, fluid capacities, engine timing settings, valve clearances, ignition timing.
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks and adjustments to complete engine and transmission rebuilds, including electrical system diagnostics and component replacement.
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader, WinZip (for extraction)
Compatibility:
All versions of Windows & Mac
Interactivity:
Zoom in/out functionality
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC
Displacement:
280 cc
Bore X Stroke:
72.0 mm x 68.6 mm
Cooling System:
Liquid-cooled
Performance
Horsepower:
~16-18 HP (Estimated)
Torque:
~18-20 lb-ft (Estimated)
Fuel System
Carburetor Type:
Mikuni CV (Constant Velocity)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
SAE 10W-40 API SG or higher (Consult manual for exact spec)
Compression
Compression Ratio:
9.2:1
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission) with high/low range and reverse.
Drive System:
Shaft drive to rear differential, likely 2WD standard configuration for LT-F300F (check model specifics).
Optional
Drive System:
4WD (may be a separate model designation like LT-F300FK, or a feature of the 'King Quad' branding, manual covers the applicable drive system).
Features
Differential:
Locking front differential (if 4WD model) or standard rear differential.
Transmission Fluid:
Suzuki Gear Oil API GL-5 80W-90 (Consult manual for exact spec and capacity).
📐 Dimensions
Exterior
Length:
Approx. 76.8 inches (1950 mm)
Width:
Approx. 43.1 inches (1095 mm)
Height:
Approx. 43.7 inches (1110 mm)
Weights
Dry Weight:
Approx. 502 lbs (228 kg)
Ground Clearance:
Approx. 8.1 inches (205 mm)
Cargo
Front Rack Capacity:
Approx. 44 lbs (20 kg)
Rear Rack Capacity:
Approx. 176 lbs (80 kg)
Towing
Towing Capacity:
Not typically rated for towing in the traditional sense, but some models may have hitch provisions.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATV safety is regulated differently than passenger vehicles)
Active Features
Braking System:
Hydraulic disc front brakes, sealed drum rear brake (common configuration for this model, check manual for specifics).
Parking Brake:
Yes
Passive Features
Lighting:
Dual halogen headlights, LED taillight/brake light.
Tires:
AT-style knobby tires
💡 Technology Features
Infotainment
Features:
N/A (Basic utility ATV with focus on function over features).
Driver Assistance
Features:
N/A
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Every 1,000 km or 6 months (Consult manual for exact recommendation).
Air Filter:
Inspect and clean every 500 km, replace as needed.
Spark Plug:
Replace every 5,000 km or as needed (Consult manual for exact spec and gap).
Valve Clearance:
Check every 5,000 km or annually.
Fluid Specifications
Engine Oil Capacity:
Approx. 1.7 liters (with filter change, consult manual).
Coolant Type:
Ethylene glycol-based antifreeze (50% mixture with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 (Consult manual for specific recommendation).
Known Issues
Common Problems:
Carburetor issues (gumming, vacuum leaks), starter solenoid failure, occasional overheating on older units due to radiator clogging, wear on suspension bushings.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history in motorsports and recreational vehicles, including motorcycles and ATVs.
Model Evolution
Lineage:
The LT-F300F King Quad represents Suzuki's foray into the mid-size utility ATV market, focusing on reliability and versatility. It paved the way for larger and more advanced King Quad models.
Production
Manufacturing Location:
Japan (typical for Suzuki ATVs of this era)
Production Years:
The LT-F300F model ran for several years, with the 2000 model being part of this established lineup.
🏆 Awards & Recognition
Recognitions
Awards:
N/A (Specific awards for this model year are not widely documented, but Suzuki ATVs have a reputation for reliability).
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